Docking station with integral device support structure

• US 9,466,927 B2
• Filed: 03/16/2015
• Issued: 10/11/2016
• Est. Priority Date: 09/08/2014
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Ardisana, John B. II, Shah, Dhaval N., Dabov, Teodor, Kasar, Darshan R.
• Primary Examiner(s): King, Anita M
• Application Number:
  US14/659,176
• Publication Number:
  US 20160069507A1
• Time in Patent Office: 575 Days
• Field of Search: 248/548, 361/679.41, 489/376, 489/248, 489/342, 489/929
• US Class Current: 1/1
• CPC Class Codes: F16F 1/36 made of rubber or other material having high internal friction, e.g. thermoplastic elastomers spring units consisting of several springs F16F3/08
• CPC Class Codes: F16F 7/123 Deformation involving a bending action, e.g. strap moving through multiple rollers, folding of members F16F7/125, F16F7/128 take precedence
• CPC Class Codes: F16M 11/10 around a horizontal axis F16M11/12 takes precedence
• CPC Class Codes: G06F 1/1632 External expansion units, e.g. docking stations
• CPC Class Codes: H01R 13/6315 allowing relative movement between coupling parts, e.g. floating connection for coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures, H01R12/91 takes precedence
• CPC Class Codes: H01R 13/74 Means for mounting coupling parts in openings of a panel
• CPC Class Codes: H04M 1/0274 for an electrical connector module
• CPC Class Codes: H04M 1/04 Supports for telephone transmitters or receivers
• CPC Class Codes: H05K 5/0204 Mounting supporting structures on the outside of casings

Abstract

An aesthetically pleasing docking station that is able to support electronic devices with only an interface connector. The docking station is further equipped with mechanisms that protect the electronic device from damage if it'"'"'s deflected too far while mated to the docking station.

Claims

1. A docking station for a portable electronic device, the docking station comprising:

a housing having a cover disposed above and secured to a base;

a connector plug configured to provide plenary support for the electronic device having a first end secured to the base and a second end extending at an acute angle beyond an exterior surface of the cover;

a brace disposed within the housing and configured to support the connector plug and define the acute angle; and

a flexible structure coupled to the connector plug and to the housing, the flexible structure enabling the connector plug to be forcibly deflected in a direction away from the brace;

wherein the flexible structure comprises a mounting plate disposed in the base and an elastomeric insert disposed in the cover.

2. The docking station of claim 1 wherein the brace is configured to support a predetermined maximum amount of force applied to the connector plug and to deflect if the maximum amount of force is exceeded.

3. The docking station of claim 2 wherein the predetermined maximum amount of force is less than a minimum force that is required to damage the portable electronic device.

4. The docking station of claim 2 wherein the predetermined maximum amount of force the brace is configured to provide is between 800 and 1800 Newton millimeters of torque.

5. The docking station of claim 1 wherein the brace is adjustable such that the acute angle may be changed.

6. The docking station of claim 5 wherein the brace is adjusted such that the acute angle is between 69 and 89 degrees.

7. The docking station of claim 1 wherein the brace comprises an adjustable support plate attached to the base coupled by a deformable beam to a foot that provides support to the connector plug.

8. A docking station for a portable electronic device, the docking station comprising:

a housing base having a bottom wall configured to flex;

a connector mounted to the bottom wall at an acute angle and configured to mate with the portable electronic device;

a housing cover secured to the housing base having an aperture with an elastomeric insert through which the connector protrudes such that both the bottom wall and the elastomeric insert deflect when the connector is moved; and

a support brace supporting the connector at the acute angle.

9. The docking station of claim 8 wherein the bottom wall of the housing base includes an insert molded mounting plate that interfaces with the connector.

10. The docking station of claim 8 wherein the housing cover is disposed on top of the housing base, the cover and the base forming an enclosure having an internal cavity.

11. The docking station of claim 10 wherein a mass plate is disposed within the enclosure and is secured to the housing base, and the support brace is secured to the mass plate.

12. The docking station of claim 8 wherein the support brace is configured to be adjustable such that the acute angle is adjustable.

13. The docking station of claim 8 wherein the support brace is a rigid brace configured to provide support to the connector up to a predetermined maximum amount of force applied to the connector.

14. The docking station of claim 13 wherein the support brace is further configured to deflect if the predetermined maximum amount of force applied to the connector is exceeded.

15. The docking station of claim 14 wherein the deflection enables the connector to move such that the acute angle is decreased.

16. A docking station for a portable electronic device, the docking station comprising:

a housing having a cover disposed above and secured to a base;

a connector plug having a first end affixed to a bracket that is secured to the base and a second end extending beyond a top surface of the cover and configured to mate with the electronic device, the bracket configured to support a predetermined maximum amount of force applied to the connector plug and to deflect if the maximum amount of force is exceeded,

wherein the bracket has a top portion and a bottom portion that are affixed to the connector plug; and

wherein the top portion and bottom portion have mounting flanges disposed on top of one another and are secured to the base.

17. The docking station of claim 16 wherein the top portion comprises a substantially flat mounting face that is affixed to the connector.