Mobile terminal power receiving module utilizing wireless power transmission and mobile terminal rechargeable battery including mobile terminal power receiving module

• US 9,466,994 B2
• Filed: 12/14/2012
• Issued: 10/11/2016
• Est. Priority Date: 01/05/2012
• Status: Expired due to Fees

• Current Assignee: Nitto Denko Corporation
• Original Assignee: Nitto Denko Corporation
• Inventors: Kameyama, Kojiro, Sunahara, Hajime, Yamazaki, Hiroshi, Toyoda, Eiji
• Primary Examiner(s): Parihar, Suchin
• Application Number:
  US13/715,084
• Publication Number:
  US 20130175984A1
• Time in Patent Office: 1,397 Days
• Field of Search: 320/108
• US Class Current: 1/1
• CPC Class Codes: H01F 27/255 made from particles H01F27/26 takes precedence
• CPC Class Codes: H01F 27/327 Encapsulating or impregnating encapsulating coil and core H01F27/022
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/402 the two or more transmitting or the two or more receiving devices being integrated in the same unit, e.g. power mats with several coils or antennas with several sub-antennas
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields
• CPC Class Codes: H02J 7/0042 characterised by the mechanical construction
• CPC Class Codes: H04B 5/24 Inductive coupling
• CPC Class Codes: H04B 5/79 for data transfer in combination with power transfer

Abstract

A mobile terminal power receiving module 1 which is housed together with a rechargeable battery 3 in a rechargeable battery pack 2 in a mobile terminal such as a smart phone 5, includes a sheet coil 13 in which a coil 12 constituted by conductors is formed on a flexible circuit board 11 as a circuit pattern and a magnetic sheet 14 made of resin in which magnetic powder is dispersed.

Claims

1. A mobile terminal power receiving module implementing a wireless power transmission method of transmitting electric power between a power transmitting module and a power receiving module by wireless, comprising:

a sheet coil in which at least one coil constituted by conductors is formed on a substrate as a circuit pattern; and

a magnetic sheet made of resin in which magnetic powder is dispersed, wherein,

in the sheet coil, the at least one coil is provided on each of a top surface and a bottom surface of the substrate as the circuit pattern,

the magnetic sheet is provided on the bottom surface of the substrate so as to cover the coil thereon, filling up each gap between turns of the coil, and

both of the top surface and the bottom surface of the substrate are from the same substrate.

2. The mobile terminal power receiving module according to claim 1, wherein,

on the top surface of the substrate, only a gap between the conductors of the coil on the top surface of the substrate is filled with the magnetic sheet.

3. The mobile terminal power receiving module according to claim 2, wherein,

the magnetic sheet is provided to cover the at least one coil provided on the bottom surface of the substrate.

4. The mobile terminal power receiving module according to claim 1, wherein,

in the magnetic sheet, the magnetic powder dispersed in the resin is insulation-coated.

5. The mobile terminal power receiving module according to claim 4, wherein,

the volume ratio of the insulation-coated magnetic powder to the magnetic sheet falls within a range of 60 Vol % to 90 Vol %.

6. The mobile terminal power receiving module according to claim 1, wherein,

the magnetic sheet includes a low-density layer in which the density of the magnetic powder with respect to the resin is low at a part closely contacting the at least one coil and a high-density layer in which, at a part not closely contacting the at least one coil, the density of the magnetic powder dispersed in the resin is higher than the density in the low-density layer.

7. The mobile terminal power receiving module according to claim 1, wherein,

the magnetic sheet includes a low magnetic permeability layer in which the magnetic powder dispersed in the resin has a low magnetic permeability at a part closely contacting the at least one coil and a high magnetic permeability layer in which, at a part not closely contacting the at least one coil, the magnetic powder dispersed in the resin has a magnetic permeability higher than the magnetic permeability of the low magnetic permeability layer.

8. The mobile terminal power receiving module according to claim 1, wherein,

in the magnetic sheet, the resin in which the magnetic powder is dispersed is in B-stage.

9. The mobile terminal power receiving module according to claim 1, wherein,

the magnetic sheet is made of an adhesive instead of the resin.

10. A mobile terminal rechargeable battery comprising:

the mobile terminal power receiving module of any one of claims 1, and 2 to 9.