Automatic transfer switch for three-phase applications

• US 9,467,006 B2
• Filed: 02/11/2014
• Issued: 10/11/2016
• Est. Priority Date: 09/23/2013
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Trippe Manufacturing Company (Eaton Corporation PLC.)
• Inventors: Dickerson, Paul, Ling, Salim, Lord, Shawn
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): Pham, Duc M
• Application Number:
  US14/177,425
• Publication Number:
  US 20150084420A1
• Time in Patent Office: 973 Days
• Field of Search: 307/29
• US Class Current: 1/1
• CPC Class Codes: H02J 9/06 with automatic change-over , e.g. UPS systems

Abstract

A three phase to single phase automatic transfer switch for providing power to at least one single phase power load from one of a primary and a secondary source of three phase power. The automatic transfer switch includes three pairs of switches, wherein each pair of switches is connectable to the primary and the secondary sources of three phase power, wherein each switch operates in unison with the other switch within its pair, wherein each pair of switches is connectable to a different one of the at least one single phase power load, and wherein each pair of switches is operable independently of the other pairs of switches. The three phase to single phase automatic transfer switch also includes one or more controller in communication with each of the pairs of switches, the controller configured so that, when power from the primary source of three phase power is lost or degraded, the controller connects each pair of switches independently of each of the other pairs of switches from the primary to the secondary source of three phase power.

Claims

1. A three phase to single phase automatic transfer switch for providing power to at least one single phase power load from one of a primary and a secondary source of three phase power, the automatic transfer switch comprising:

a. three pairs of switches, wherein each pair of switches is connectable to the primary and the secondary sources of three phase power, wherein each switch operates in unison with the other switch within its pair, wherein each pair of switches is connectable to a different one of the at least one single phase power load, and wherein each pair of switches is operable independently of the other pairs of switches; and

b. one or more controller in communication with each of the pairs of switches, the controller configured so that, when power from the primary source of three phase power is lost or degraded, the controller connects each pair of switches independently of each of the other pairs of switches from the primary to the secondary source of three phase power.

2. The three phase to single phase automatic transfer switch of claim 1, wherein the controller is configured to disconnect each of the pairs of switches from the primary source of three phase power independently from the other pairs of switches.

3. The three phase to single phase automatic transfer switch of claim 2, wherein, following disconnection of each of the pairs of switches from the primary source of three phase power, the controller is configured to delay reconnection of each of the pairs of switches to the secondary source of three phase power long enough to extinguish arcing.

4. The three phase to single phase automatic transfer switch of claim 3, wherein reconnection of each of the pairs of switches to the secondary source of three phase power is independent of the reconnection of the other pairs of switches to the secondary source of three phase power.

5. The three phase to single phase automatic transfer switch of claim 3, wherein a period of time from the disconnection of a pair of switches from the primary source of three phase power to the secondary source of three phase power comprises an energy gap, and wherein the controller is programmed so that the energy gap for a pair of switches is less than 10 milliseconds.

6. The three phase to single phase automatic transfer switch of claim 1, wherein the pairs of switches comprise hybrid solid-state/relay switches.

7. The three phase to single phase automatic transfer switch of claim 1, wherein the controller comprises a microcontroller and wherein the microcontroller is configured by programming the microcontroller.

8. A three phase to single phase automatic transfer switch for providing power from one of two alternative three phase power sources to single phase power loads, each of the three phase power sources having at least three conductors, the automatic transfer switch comprising:

a. three pairs of switches all connectable to either one of the two alternative three phase power sources, each switch operable in unison with the other switch within its pair, each pair of switches connectable to a different single phase load and operable independently of the other pairs of switches;

b. each of the switches having two input contacts and a toggle, the toggle normally connected to one of the input contacts, each input contact within a switch connectable to a conductor of one of the two alternative three phase power sources and the other input contact within a switch connectable to a conductor of the other of the two alternative three phase power sources and the toggle being connectable to at least one of the single phase power loads; and

c. one or more controller communicating with the pairs of switches, the controller configured so that when power from a connected one of the two alternative three phase power sources is lost or degrades, the controller simultaneously flips the toggles in each switch pair from the connected to the previously unconnected contact independently of the other pairs of switches such that power is drawn from the other of the two alternative three phase power sources.

9. The three phase to single phase automatic transfer switch of claim 8, wherein the controller comprises a microcontroller and wherein the microcontroller is configured by programming the microcontroller.

10. The three phase to single phase automatic transfer switch of claim 8, wherein the controller comprises at least one of an analog circuit having discrete components and a digital logic circuit.

11. The three phase to single phase automatic transfer switch of claim 8, wherein the pairs of switches comprise double throw switches.

12. The three phase to single phase automatic transfer switch of claim 8, further comprising three controllers, wherein each controller is in communication with a respective pair of switches, and wherein the controllers are not in communication with one another.

13. A method of switching between a primary and a secondary three-phase power source, each of the primary and secondary three-phase power sources including at least three conductors, the method comprising the steps of:

providing three pairs of switches, each pair of switches including a set of first contacts, a set of second contacts, and a set of toggles, wherein each of the toggles is normally connected to a first contact and is switchable between the first contact and a second contact;

connecting the set of first contacts of each pair of switches to the primary three-phase power source;

connecting the set of second contacts of each pair of switches to the secondary three-phase power source;

connecting the set of toggles of at least one pair of the three pairs of switches to a single-phase load;

monitoring power on the conductors of the primary three-phase power source; and

if the power on at least one of the conductors of the primary power source is lost or degraded, switching the set of toggles of at least one of the pairs of switches from the set of first contacts to the set of second contacts.

14. The method of claim 13, wherein switching the set of toggles of at least one of the pairs of switches from the set of first contacts to the set of second contacts comprises disconnecting the set of toggles from the set of first contacts, waiting for a delay sufficient to extinguish arcing, and connecting the set of toggles to the set of second contacts.

15. The method of claim 14, wherein connecting the set of toggles to the set of second contacts is performed independently for each of the pairs of switches.

16. The method of claim 13, wherein the pairs of switches comprise hybrid solid-state/relay switches.

17. The method of claim 13, wherein the pairs of switches comprise double throw switches.