Dipolar transverse flux electric machine

• US 9,467,009 B2
• Filed: 03/15/2013
• Issued: 10/11/2016
• Est. Priority Date: 12/22/2009
• Status: Active Grant

• Current Assignee: Kress Motors, LLC
• Original Assignee: Kress Motors, LLC
• Inventors: Vanderelli, Timm A., Carter, Rodney A.
• Primary Examiner(s): Chan, Kawing
• Application Number:
  US13/837,141
• Publication Number:
  US 20140265652A1
• Time in Patent Office: 1,306 Days
• Field of Search: 310/46, 310/68.B
• US Class Current: 1/1
• CPC Class Codes: H02K 1/08 Salient poles
• CPC Class Codes: H02K 1/182 to stators axially facing the rotor, i.e. with axial or conical air gap
• CPC Class Codes: H02K 15/022 with salient poles or claw-shaped poles
• CPC Class Codes: H02K 21/24 with magnets axially facing the armatures, e.g. hub-type cycle dynamos
• CPC Class Codes: H02K 2201/12 Transversal flux machines
• CPC Class Codes: H02K 41/031 of the permanent magnet type

Abstract

The present invention relates to an improved electric machine which, when operating in motor mode, produces rotational torque without using alternating magnetic polarity, but rather magnetic axial flux that utilizes coils arranged in a dipolar manner around an axial plane. In a preferred embodiment of the invention, the use of energy is significantly enhanced therein by injecting the energy harvested from the collapsing fields of electromagnetic drive components, and then directing said energy from said primary-drive coils of the machine into an isolated circuit which is thereafter introduced as a transient secondary process to power secondary-drive coils of the machine in order to increase the overall efficiency of the machine.

Claims

1. A dipolar axial flux multi-phase electrical machine comprising

a. at least one rotor assembly having at least N rotor members spaced on a surface of said rotor assembly, where N is a positive integer, and each rotor member comprising a ferrous based face;

b. stator assembly juxtaposed and spaced apart from said rotor assembly, said stator assembly including X stator members, where X is a positive integer and X>

N, said stator members being spaced apart and in parallel axial relationship to said rotor members, each said stator member having a coil axis position which is parallel to the axis of rotation of said rotor assembly, and each stator member having an independent coil whereby each stator member is independently removable and replaceable and wherein one or more phases of the electrical machine can continue to operate when stator members in one or more of the other phases are removed or not operational;

c. detecting means for detecting the position of said rotor assembly in relationship to stator members; and

d. a control means for receiving at least a first input from said rotational detecting means for controlling input into selected stator members in response to said detecting means and including means for providing current to at least one stator coil in response to said detecting means.

2. An electrical machine set forth in claim 1 wherein at least one of said stator assembly or rotor assembly is linear.

3. An electrical machine set forth in claim 1 wherein said stator assembly is cylindrical.

4. An electrical machine set forth in claim 1 wherein said rotor assembly is cylindrical.

5. An electrical machine set forth in claim 1 wherein said rotor assembly and stator assembly are concentrically mounted with each other.

6. An electrical machine set forth in claim 1 wherein said rotor assembly is cylindrical and is positioned within and spaced apart from said stator assembly.

7. An electrical machine as set forth in claim 1 wherein said rotor assembly is linear and is positioned under and spaced apart from said stator assembly.

8. An electrical machine as set forth in claim 1 wherein said control means functions in a reciprocal manner to generate electrical power by means of the application of mechanical torque at a given speed to a shaft or carriage of the machine.

9. An electrical machine as set forth in claim 1 wherein the control means includes a secondary coil-drive circuit which obtains its drive energy from the collapsing magnetic field of the primary drive circuit.

10. An electrical machine set forth in claim 1 where there are two separate rotor assemblies set in opposition to each other.

11. An electrical machine as set forth in claim 1 wherein the rotor poles and the stator coils have trapezoidal edges between said rotor poles and the air gap of said stator coils.