Catheter having transitioning shaft segments

• US 9,468,744 B2
• Filed: 11/24/2015
• Issued: 10/18/2016
• Est. Priority Date: 12/17/2007
• Status: Active Grant

• Current Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories)
• Original Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories)
• Inventors: Arana, Ramon, Brown, Daniel, Novak, Curt A., Mann, Justin K., Simpson, John A., Wilson, Bruce M., Barbod, Leonard D.
• Primary Examiner(s): LANDRY II, GERALD ERNEST
• Application Number:
  US14/950,414
• Publication Number:
  US 20160074636A1
• Time in Patent Office: 329 Days
• Field of Search: 604/96.01, 604/103, 604/103.03, 604/103.06
• US Class Current: 1/1
• CPC Class Codes: A61M 2025/1061 having separate inflations tubes, e.g. coaxial tubes or tubes otherwise arranged apart from the catheter tube
• CPC Class Codes: A61M 2025/1093 having particular tip characteristics
• CPC Class Codes: A61M 2205/32 with radio-opaque indicia
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility
• CPC Class Codes: A61M 25/0069 Tip not integral with tube
• CPC Class Codes: A61M 25/1006 Balloons formed between concentric tubes
• CPC Class Codes: A61M 25/1027 Making of balloon catheters
• CPC Class Codes: A61M 25/1034 Joining of shaft and balloon
• CPC Class Codes: A61M 25/104 used for angioplasty
• CPC Class Codes: B29C 65/48 using adhesives , i.e. using supplementary joining material; solvent bonding
• CPC Class Codes: B29C 66/10 particular design of the joint cross-sections
• CPC Class Codes: B29L 2031/7543 Balloon catheters

Abstract

Balloon catheter includes an elongate tubular shaft having an outer tubular member having proximal and distal portions, and an inner tubular member having a distal length extending distally from the distal portion of the outer tubular member. The elongate tubular shaft has an inflation lumen and a guidewire lumen defined therein. The guidewire lumen extends along at least the distal length of inner tubular member. The balloon catheter also includes a distal end section coupled to a distal end of the inner tubular member and having a proximal end and a distal end. The balloon catheter also includes a balloon having a proximal portion sealingly coupled to the distal portion of the outer tubular member, a distal portion sealingly coupled to the distal end section, and a working length therebetween. The balloon defines an inner chamber. The proximal end of the distal end section is disposed within the inner chamber.

Claims

1. A balloon catheter comprising:

an elongate tubular shaft including an outer tubular member having a proximal portion and a distal portion, the elongate tubular shaft including an inner tubular member having a distal length extending distally from the distal portion of the outer tubular member, the elongate tubular shaft having an inflation lumen and a guidewire lumen defined therein, the guidewire lumen extending along at least the distal length of the inner tubular member;

a distal end section coupled to a distal end of the inner tubular member, the distal end section having a proximal end and a distal end; and

a balloon having a proximal portion, a distal portion and a working length therebetween, the proximal portion of the balloon sealingly coupled to the distal portion of the outer tubular member, the distal portion of the balloon sealingly coupled to the distal end section, the balloon defining an inner chamber in fluid communication with the inflation lumen;

wherein the inner tubular member comprises a trilayer tubular member, and the proximal end of the distal end section is disposed within the inner chamber.

2. The balloon catheter according to claim 1, wherein the inner tubular member and the distal end section are coupled by a lap-joint or a butt-joint.

3. The balloon catheter according to claim 1, wherein the inner tubular member and the distal end section are coupled by a lap-joint.

4. The balloon catheter according to claim 3, wherein the distal end section overlaps the inner tubular member at the lap-joint.

5. The balloon catheter according to claim 3, wherein the inner tubular member overlaps the distal end section at the lap-joint.

6. The balloon catheter according to claim 1, wherein the distal end section is more flexible than the inner tubular member.

7. The balloon catheter according to claim 1, wherein the distal end section comprises a softer polymeric material than a material of the inner tubular member.

8. The balloon catheter according to claim 1, wherein the distal end section includes a distal tip member.

9. The balloon catheter according to claim 8, wherein the distal tip member comprises at least a first material and the distal length of the inner tubular member comprises at least a second material, wherein the first material is more flexible than the second material.

10. The balloon catheter according to claim 9, wherein the first material has a Shore durometer hardness between about 35D and about 70D.

11. The balloon catheter according to claim 8, wherein a distal end of the distal tip member has an atraumatic configuration.

12. The balloon catheter according to claim 1, further comprising a medical device coupled to the balloon.

13. The balloon catheter according to claim 1, further comprising at least one radiopaque marker coupled to the inner tubular member.

14. The balloon catheter according to claim 1, further comprising at least one radiopaque marker coupled to the distal end section.

15. The balloon catheter according to claim 1, further comprising at least one radiopaque marker coupled to the distal end section and at least one radiopaque marker coupled to the inner tubular member.

16. The balloon catheter according to claim 1, wherein the proximal portion of the balloon includes a proximal skirt section and a proximal cone section and the distal portion of the balloon includes a distal skirt section and a distal cone section.

21. The balloon catheter according to claim 1, wherein the trilayer tubular member comprises an inner layer including a lubricous material.

22. The balloon catheter according to claim 1, wherein the trilayer tubular member comprises a middle tie layer.

23. The balloon catheter according to claim 1, wherein the trilayer tubular member comprises an outer layer thermally bondable to the distal end section.

24. The balloon catheter according to claim 23, wherein the outer layer comprises polyether block amide.

25. The balloon catheter according to claim 8, wherein the distal tip member comprises a single layer tubular member.

26. The balloon catheter according to claim 25, wherein the single layer tubular member comprises polyether block amide.

17. A balloon catheter comprising:

an elongate tubular shaft including an outer tubular member having a proximal portion and a distal portion, the elongate tubular shaft including an inner tubular member having a distal end, the elongate tubular shaft having an inflation lumen and a guidewire lumen defined therein, the guidewire lumen extending to the distal end of the inner tubular member;

a distal end section coupled to the distal end of the inner tubular member, the distal end section having a proximal end and a distal end; and

a balloon having a proximal portion, a distal portion and a working length therebetween, the proximal portion of the balloon sealingly coupled to the distal portion of the outer tubular member, the distal portion of the balloon sealingly coupled to the distal end section, the balloon defining an inner chamber in fluid communication with the inflation lumen;

wherein the inner tubular member comprises a trilayer tubular member, and the proximal end of the distal end section is disposed proximate the distal portion of the outer tubular member.

18. The balloon catheter according to claim 17, wherein the proximal end of the distal end section is disposed proximal the distal end of the inner tubular member.

19. The balloon catheter according to claim 17, wherein the proximal end of the distal end section is disposed within the inner chamber.

20. The balloon catheter according to claim 17, wherein the distal end section and the distal end of the inner tubular member are coupled by a bond along a diagonal seam therebetween.