Multilayer planar spiral inductor filter for medical therapeutic or diagnostic applications

• US 9,468,750 B2
• Filed: 08/04/2013
• Issued: 10/18/2016
• Est. Priority Date: 11/09/2006
• Status: Expired due to Fees

• Current Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Original Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Inventors: Kondabatni, Kishore K., Frysz, Christine A.
• Primary Examiner(s): Patel, Niketa
• Assistant Examiner(s): Hankins, Lindsey G
• Application Number:
  US13/958,604
• Publication Number:
  US 20130338747A1
• Time in Patent Office: 1,171 Days
• US Class Current: 1/1
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/086 Magnetic resonance imaging [MRI] compatible leads
• CPC Class Codes: A61N 1/3718 Monitoring of or protection against external electromagnetic fields or currents
• CPC Class Codes: H01F 17/02 without magnetic core
• CPC Class Codes: H03H 1/0007 of radio frequency interference filters

Abstract

A multilayer helical wave filter having a primary resonance at a selected RF diagnostic or therapeutic frequency or frequency range, includes an elongated conductor forming at least a portion of an implantable medical lead. The elongated conductor includes a first helically wound segment having at least one planar surface, a first end and a second end, which forms a first inductive component, and a second helically wound segment having at least one planar surface, a first end and a second end, which forms a second inductive element. The first and second helically wound segments are wound in the same longitudinal direction and share a common longitudinal axis. Planar surfaces of the helically wound segments face one another, and a dielectric material is disposed between the facing planar surfaces of the helically wound segments and between adjacent coils of the helically wound segments, thereby forming a capacitance.

Claims

1. An implantable lead, comprising:

a) at least one implantable lead conductor extending from a proximal conductor end to a distal conductor portion having a distal conductor end, wherein the proximal conductor end is configured to be electrically connectable to electronic circuits of an implantable medical device;

b) at least one electrode electrically connected to the distal conductor portion or the distal conductor end, wherein the electrode is configured to be placed in contact with biological cells inside a body;

c) a dielectric substrate;

d) at least a first spiral inductor spaced from a second spiral inductor and supported on the dielectric substrate, wherein the first spiral inductor spirals in either a clockwise or counter-clockwise direction from a first electrical point to a first contact pad and wherein the second spiral inductor spirals from a second contact pad to a second electrical point and in a counter-clockwise or clockwise direction that is opposite to that of the first spiral inductor,

e) wherein the dielectric substrate is characterized as having been folded along an intermediate fold line located between and spaced from both of the first and second spiral inductors so that the first and second spiral inductors are in a capacitive relationship residing one above the other with the dielectric substrate disposed therebetween;

f) a conductive material extending through the dielectric substrate to electrically connect the first and second contact pads so that the first and second spiral inductors are only electrically connected to each other at the respective first and second contact pads,

g) wherein the first and second electrical points of the respective first and second spiral inductors are electrically connected to the lead conductor intermediate the proximal conductor end and the electrode, and

h) wherein a first multi-turn loop current of the first spiral inductor is in the same direction as a second multi-turn loop current of the second spiral inductor.

2. The implantable lead of claim 1, wherein a bandstop filter inductance is formed by the first and second spiral inductors and wherein a bandstop filter capacitance comprising parasitic capacitance is formed between adjacent turns of the respective first and second spiral inductors and between the first and second spiral inductors.

3. The implantable lead of claim 2, wherein the bandstop filter inductance and bandstop filter capacitance comprise an equivalent circuit bandstop filter.

4. The implantable lead of claim 3, wherein the equivalent circuit bandstop filter is configured to attenuate an MRI RF pulsed frequency at or near an RF resonant center frequency.

5. The implantable lead of claim 4, wherein the RF resonant center frequency is at or near 64 MHz or 128 MHz.

6. The implantable lead of claim 1, wherein the first and second spiral inductors comprise conductive circuit traces comprising the lead conductor, the conductive circuit traces having a cross-section perpendicular to their length that is selected from the group consisting of circular, rectangular, square, oval, pentagon, hexagon or irregular shaped.

7. The implantable lead of claim 1, wherein the dielectric substrate and the first and second spiral inductors are flexible.

8. The implantable lead of claim 7, wherein the dielectric substrate is formable into a roll.

9. The implantable lead of claim 1, including an insulative covering over the first and second spiral inductors.

10. The implantable lead of claim 1, further comprising a third spiral inductor spiraling from a third inner connection point inside the spiral to a third outer connection point, wherein the second and third spiral inductors are in a stacked relationship with a second dielectric there between, and wherein one of the third inner and outer connection points of the third spiral inductor is electrically connected to the second connection point of the second spiral inductor with the other of the third inner and the outer connection points not connected to the second spiral inductor being electrically connected to the lead conductor between the proximal conductor end and the electrode, wherein respective multi-turn loop currents of the first, second and third spiral inductors are in the same direction.

11. The implantable lead of claim 10, further comprising a fourth spiral inductor spiraling from a fourth inner connection point to a fourth outer connection point, wherein the third and fourth spiral inductors are in a stacked relationship with a third dielectric there between, and wherein the other of the third inner and outer connection points not connected to the second spiral inductor is electrically connected to one of the fourth inner and outer connection points of the fourth spiral inductor with the other of the fourth inner and outer connection points not connected to the third spiral inductor being electrically connected to the lead conductor between the proximal conductor end and the electrode, and wherein respective multi-turn loop currents of the first, second, third and fourth spiral inductors are in the same direction.

12. The implantable lead of claim 1, wherein an n number of spiral inductors that are substantially similar in pattern to the first and second spiral inductors are electrically connected one to the next with the first and n^th spiral inductors being electrically connected to the lead conductor between the proximal conductor end and the electrode.

13. The implantable lead of claim 1, wherein the first spiral inductor attenuates a first MRI RF pulsed frequency at or near a first RF resonant center frequency or range of frequencies.

14. The implantable lead of claim 13, wherein the second spiral inductor attenuates a second MRI RF pulsed frequency at or near a second RF resonant center frequency or range of frequencies.

15. The implantable lead of claim 14, wherein the first and second RF resonant center frequencies are substantially different frequencies.

16. The implantable lead of claim 15, wherein the first RF resonant frequency comprises 64 MHz and the second RF resonant center frequency comprises 128 MHz.

17. The implantable lead of claim 1, wherein the dielectric substrate comprises a tape-based flexible substrate.

18. The implantable lead of claim 1, wherein the first and second spiral inductors are characterized as having been deposited on the dielectric substrate by at least one of the group consisting of a spin coating, a conventional sputter process, an evaporation technique, a photoresist process, an etching process, a photoresist removal process, a silk-screening process, and an electrically deposited process.

19. The implantable lead of claim 1, wherein the dielectric substrate is of a biocompatible material selected from the group consisting of bioinert or biocompatible polymers including polydimethylsoloxanes (PDMS), polyethyleneterephthalate (PET), teflons, teflons doped with dielectrics, polytetrafluoroethylene (PTFE), ethylenetetrafluoroethylene (ETFE), parylenes, polyether block amide (PEBAX), polyetheretherketone (PEEK), polystyrenes, polysulfones, polypropylenes, polycarbonates, polyvinyl chloride (PVC), polyxylylene polymers, polyamides, polyimides, nylon, epoxies, elastomers, and gels.

20. The implantable lead of claim 1, wherein the dielectric substrate is of a photosensitive material selected from the group consisting of photosensitive polymers and co-polymers, photosensitive or photopatternable polymers, microstructured dielectric rubbers or biocompatible dielectric particles embedded in flexible, stretchable, conformal biocompatible substrates including silicones, urethanes, PDMS or PET, where the biocompatible dielectric particles comprise micron, submicron, nano, and ultranano biocompatible dielectric particles.

21. The implantable lead of claim 1, wherein the dielectric substrate is of a carbonaceous material selected from the group consisting of pyrolitic and vitreous carbons, composites using nano and ultranano carbons, fibers, chopped fibers, ground chopped fibers, submicron fibers, whiskers, nanocrystalline (NCD) and ultrananocrystalline diamond (UNCD), intrinsic diamond, doped diamond, hybrid biocompatible oxide/NCD layered combinations, and hybrid biocompatible oxide/UNCD layered combinations.

22. The implantable lead of claim 1, wherein the dielectric substrate is of a material selected from the group consisting of talcs, calcium carbonate, titanium dioxide, aluminum dioxide, sapphire, mica, silica, vapor deposited, e-beam deposited oxide, atomic layer deposited films including tantalum oxide (Ta₂O₅), anodized tantalum, aluminum oxide (Al₂O₃), titanium oxide (TiO₂), anodized titanium, tantalum nitride (TaN), titanium nitride (TiN), silicon nitride (SiN), barium titanate (BaTiO₃), silicon oxide (SiO₂), and hafnium oxide (HfO₂).

23. The implantable lead of claim 1 wherein the first and second spiral inductors reside on the same side of the dielectric substrate prior to the substrate characterized as having been folded.

24. The implantable lead of claim 1 wherein the first and second spiral inductors supported on the folded dielectric substrate are provided in a cylindrical shape.

25. The implantable lead of claim 1 wherein the first and second spiral inductors are substantially similar in pattern.

26. The implantable lead of claim 1 wherein, along with a capacitive series resistance (R_C) and an inductor series resistance (R_L), the first and second spiral inductors have sufficient parasitic capacitance between their adjacent respective spiral turns and between each other so that at low frequencies of about 10 Hz to about 1 kHz an inductive reactance and the inductor series resistance (R_L) permit passage of biological signals from the electrode to the proximal conductor end while a capacitive reactance and the capacitive series resistance (R_C) substantially act as an open circuit to the same biological signals that the inductive reactance and the inductor series resistance (R_L) permit to pass, and

wherein the capacitive series resistance (R_C) and the inductor series resistance (R_L) provide a filter Q having a 3-dB bandwidth that is at least 100 kHz.

27. The implantable lead of claim 1 wherein at least one of the first and second spiral inductors is planar.

28. An implantable lead, comprising:

a) at least one implantable lead conductor extending from a proximal conductor end to a distal conductor portion having a distal conductor end, wherein the proximal conductor end is configured to be electrically connectable to electronic circuits of an implantable medical device;

b) at least one electrode electrically connected to the distal conductor portion or the distal conductor end, wherein the electrode is configured to be placed in contact with biological cells inside a body;

c) a dielectric substrate;

d) at least a first spiral inductor spaced from a second spiral inductor and supported on the dielectric substrate, wherein the first spiral inductor spirals in either a clockwise or counter-clockwise direction from a first electrical point to a first contact pad and wherein the second spiral inductor spirals from a second contact pad to a second electrical point and in a counter-clockwise or clockwise direction that is opposite to that of the first spiral inductor,

e) wherein the dielectric substrate is characterized as having been folded along an intermediate fold line located between and spaced from both of the first and second spiral inductors so that the first and second spiral inductors are in a capacitive relationship residing one above the other with the dielectric substrate disposed therebetween;

f) a conductive material extending through the dielectric substrate to electrically connect the first and second contact pads so that the first and second spiral inductors are only electrically connected to each other at the respective first and second contact pads, and

g) a mandrel comprising an intermediate mandrel body extending from a proximal mandrel end to a distal mandrel end, wherein the proximal and distal mandrel ends are electrically conductive, and wherein the dielectric substrate is supported on the mandrel with the first and second electrical points being electrically connected to respective one of the proximal and distal electrically conductive mandrel ends,

h) wherein the first and second electrically conductive mandrel ends are electrically connected to the lead conductor intermediate the proximal conductor end and the electrode, and

i) wherein a first multi-turn loop current of the first spiral inductor is in the same direction as a second multi-turn loop current of the second spiral inductor.

29. The implantable lead of claim 28 wherein the mandrel has a central lumen extending from the proximal mandrel end to the distal mandrel end.

30. An implantable lead, comprising:

a) at least one implantable lead conductor extending from a proximal conductor end to a distal conductor portion having a distal conductor end, wherein the proximal conductor end is configured to be electrically connectable to electronic circuits of an implantable medical device;

b) at least one electrode electrically connected to the distal conductor portion or the distal conductor end, wherein the electrode is configured to be placed in contact with biological cells inside a body;

c) a dielectric substrate;

d) at least a first spiral inductor spaced from a second spiral inductor and supported on the dielectric substrate, wherein the first spiral inductor spirals in either a clockwise or counter-clockwise direction from a first electrical point to a first contact pad and wherein the second spiral inductor spirals from a second contact pad to a second electrical point and in a counter-clockwise or clockwise direction that is opposite to that of the first spiral inductor,

e) wherein the dielectric substrate is characterized as having been folded along an intermediate fold line located between and spaced from both of the first and second spiral inductors so that the first and second spiral inductors are adjacent to each other with the dielectric substrate disposed therebetween; and

f) a second dielectric substrate located between the first and second spiral inductors so that the first and second spiral inductors are in a capacitive relationship residing one above the other;

g) a conductive material extending through the second dielectric substrate to electrically connect the first and second contact pads so that the first and second spiral inductors are only electrically connected to each other at the respective first and second contact pads,

h) wherein the first and second electrical points of the respective first and second spiral inductors are electrically connected to the lead conductor intermediate the proximal conductor end and the electrode, and

i) wherein a first multi-turn loop current of the first spiral inductor is in the same direction as a second multi-turn loop current of the second spiral inductor.

31. An implantable lead, comprising:

a) at least one implantable lead conductor extending from a proximal conductor end to a distal conductor portion having a distal conductor end, wherein the proximal conductor end is configured to be electrically connectable to electronic circuits of an implantable medical device;

b) at least one electrode electrically connected to the distal conductor portion or the distal conductor end, wherein the electrode is configured to be placed in contact with biological cells inside a body;

c) a dielectric substrate;

d) at least a first spiral inductor spaced from a second spiral inductor and supported on the dielectric substrate, wherein the first spiral inductor spirals inwardly in either a clockwise or counter-clockwise direction from a first electrical point adjacent to an edge of the dielectric substrate to a first contact pad centrally located inside the first spiral inductor and wherein the second spiral inductor spirals outwardly in a counter-clockwise or clockwise direction that is opposite to that of the first spiral inductor from a second centrally located contact pad to a second electrical point adjacent to an edge of the dielectric substrate,

e) wherein the dielectric substrate is characterized as having been folded along an intermediate fold line located between and spaced from both of the first and second spiral inductors so that the first and second spiral inductors are in a capacitive relationship residing one above the other with the dielectric substrate disposed therebetween,

f) a conductive material extending through the dielectric substrate to electrically connect the first and second contact pads so that the first and second spiral inductors are only electrically connected to each other at the respective first and second contact pads,

g) wherein the first and second electrical points of the respective first and second spiral inductors are electrically connected to the lead conductor intermediate the proximal conductor end and the electrode, and

h) wherein a first multi-turn loop current of the first spiral inductor is in the same direction as a second multi-turn loop current of the second spiral inductor.