Position sensing transducer

• US 9,470,505 B2
• Filed: 06/13/2013
• Issued: 10/18/2016
• Est. Priority Date: 06/13/2012
• Status: Active Grant

• Current Assignee: Cambridge Integrated Circuits Limited
• Original Assignee: Cambridge Integrated Circuits Limited
• Inventors: Ely, David Thomas Eliot
• Primary Examiner(s): Vazquez, Arleen M
• Assistant Examiner(s): YENINAS, STEVEN LEE
• Application Number:
  US13/917,599
• Publication Number:
  US 20140117980A1
• Time in Patent Office: 1,223 Days
• Field of Search: 32420711-20726, 324/66, 324/662, 324/206, 338/13, 336/45
• US Class Current: 1/1
• CPC Class Codes: G01B 7/30 for measuring angles or tapers; for testing the alignment of axes
• CPC Class Codes: G01D 5/2046 by a movable ferromagnetic element, e.g. a core

Abstract

A number of position sensors inductively sense a target'"'"'s position relative to a number of sensor coils. The target is magnetically coupled with first and second coils so that signals are generated that depend on the relative position of the target and the first and second coils. Substantially all of the target overlaps with loops of the first coil and so that when a first end of the target is adjacent a first loop of the first coil, a second end of the target is adjacent a second loop of the first coil that has an opposite winding direction to that of the first loop. The second coil is arranged relative to the target such that the magnetic coupling between the second coil and the first end of the target is opposite to the magnetic coupling between the second coil and the second end of the target.

Claims

1. A transducer for an inductive position sensor comprising:

a first coil comprising a plurality of loop portions arranged sequentially along a measurement path over a measurement range and arranged so that adjacent loop portions have opposite winding directions;

a second coil arranged along the measurement path; and

a target that is arranged to magnetically couple with said first and second coils so that signals are generated that depend on the relative position of the target and the first and second coils;

wherein the target extends along the measurement path and has an axis that is inclined at an angle to the measurement path so that substantially all of the target overlaps with loops of the first coil and so that when a first end of the target is adjacent a first loop of the first coil, a second end of the target is adjacent a second loop of the first coil that has an opposite winding direction to that of the first loop;

wherein the second coil is arranged relative to the target such that the magnetic coupling between the second coil and the first end of the target is in a same one direction across the measurement range and such that the magnetic coupling between the second coil and the second end of the target is in an opposite direction across the measurement range.

2. The transducer according to claim 1, wherein the first coil comprises a repeating pattern of adjacent loop portions having opposite winding directions that extend along the measurement path and wherein an extent of the pattern along the measurement path substantially corresponds to an extent of the target along the measurement path.

3. The transducer according to claim 1, wherein the target comprises first and second target portions, each target portion having a first end that is adjacent a first loop of the first coil and a second end that is adjacent a second loop of the first coil that has an opposite winding direction to that of the first loop.

4. The transducer according to claim 3, wherein each of the first and second target portions has an axis that is inclined at an angle to the measurement path.

5. The transducer according to claim 4, wherein the incline of the axis of the first target portion is opposite to the incline of the axis of the second target portion.

6. The transducer according to claim 1, wherein the first and second coils are substantially planar and wherein the target is arranged to move in a plane substantially parallel to the planar first and second coils.

7. The transducer according to claim 6, wherein the target is elongate so that when energized by the first or second coil, it forms a magnetic device having a single north and a single south pole at opposite ends of the elongate target.

8. The transducer according to claim 6, wherein the target is elongate and has a longitudinal axis that lies in a plane that is parallel with the plane of the first and second coils.

9. The transducer according to claim 1, wherein the target comprises one or more of:

a wound field concentrating member, a resonator, air cored coils, a ferrite rod, a mumetal strip, conductive plates.

10. The transducer according to claim 1, wherein the first and second coil are formed by conductive tracks on first and second layers of a printed circuit board.

11. The transducer according to claim 1, wherein the loop portions of the first coil have a measuring width perpendicular to the measurement path and wherein the second coil includes loop portions that extend along the measurement path inside the measuring width.

12. The transducer according to claim 1, wherein said first and second coils lie in a sensor plane and said target is arranged to move in a plane that is parallel to the sensor plane.

13. The transducer according to claim 1, wherein the measurement path is linear or curved.

14. The transducer according to claim 1, wherein the first coil and the target are arranged so that the electromagnetic coupling between them varies substantially sinusoidally with position along the measurement path.

15. The transducer according to claim 1, comprising two groups of first coils, the first coils of the first group having a first repetition pitch and the first coils of the second group having a second, greater, repetition pitch.

16. The transducer according to claim 15, wherein the first coils of the first group are for fine position measurement and the first coils of the second group are for coarse position measurement.

17. An inductive position sensor comprising:

a first coil comprising a plurality of loop portions arranged sequentially along a measurement path and arranged over a measurement range so that adjacent loop portions have opposite winding directions;

a second coil arranged along the measurement path;

a target that is arranged to magnetically couple with said first and second coils so that signals are generated that depend on the relative position of the target and the first and second coils;

wherein the target extends along the measurement path and has an axis that is inclined at an angle to the measurement path so that substantially all of the target overlaps with loops of the first coil and so that when a first end of the target is adjacent a first loop of the first coil, a second end of the target is adjacent a second loop of the first coil that has an opposite winding direction to that of the first loop;

wherein the second coil is arranged relative to the target such that the magnetic coupling between the second coil and the first end of the target is in a same one direction across the measurement range and such that the magnetic coupling between the second coil and the second end of the target is in an opposite direction across the measurement range;

excitation circuitry that energizes one of the first and second coils; and

processing circuitry that processes signals generated in the other one of the first and second coils to determine the relative position of the target and the first and second coils.

18. An inductive position sensing method comprising:

arranging a first coil comprising a plurality of loop portions sequentially along a measurement path over a measurement range and so that adjacent loop portions have opposite winding directions;

arranging a second coil along the measurement path; and

providing a target that magnetically couples with said first and second coils;

arranging the target so that the target extends along the measurement path and so that an axis of the target is inclined at an angle to the measurement path so that substantially all of the target overlaps with loops of the first coil and so that when a first end of the target is adjacent a first loop of the first coil, a second end of the target is adjacent a second loop of the first coil that has an opposite winding direction to that of the first loop;

arranging the second coil relative to the target so that the magnetic coupling between the second coil and the first end of the target is in a same one direction across the measurement range and so that the magnetic coupling between the second coil and the second end of the target is in an opposite direction across the measurement range;

energizing one of the first and second coils; and

processing signals that are generated in the other one of the first and second coils, to determine the relative position of the target and the first and second coils.