System force-deformation modeling apparatuses and methods

• US 9,470,606 B2
• Filed: 07/22/2015
• Issued: 10/18/2016
• Est. Priority Date: 04/05/2012
• Status: Active Grant

• Current Assignee: Biodynamic Research Corporation
• Original Assignee: Biodynamic Research Corporation
• Inventors: Guzman, Herbert M., Scott, William R., Bonugli, Enrique J., Swartzendruber, Daniel J.
• Primary Examiner(s): Caputo, Lisa
• Assistant Examiner(s): HOPKINS, BRANDI N
• Application Number:
  US14/805,576
• Publication Number:
  US 20150330871A1
• Time in Patent Office: 454 Days
• Field of Search: 73/120.9, 73/120.4, 735/84, 738/623.81, 702/113, 324/691, 348/135
• US Class Current: 1/1
• CPC Class Codes: G01M 17/0078 Shock-testing of vehicles
• CPC Class Codes: G01N 3/30 by applying a single impulsive force, e.g. by falling weight

Abstract

System force-deformation measuring apparatuses (e.g., an apparatus that applies a quasi-static force), such as those, for example, configured to generate data (e.g., non-generic or accident-specific data) that assists in the reconstruction of vehicle collisions.

Claims

1. An apparatus comprising:

a frame;

a first mount coupled in fixed relation to the frame, the first mount configured to be coupled to a first vehicle bumper;

a second mount movably coupled to the frame, the second mount configured to be coupled to a second vehicle bumper; and

an actuator configured to move the second mount relative to the first mount on the frame;

where the apparatus is configured to be actuated to compress at least one of the first and second vehicle bumper between the first and second mounts.

2. The apparatus of claim 1, further comprising at least one sensor configured to detect a force applied by the actuator to at least one of the first and second mounts.

3. The apparatus of claim 2, where at least one sensor is disposed between the second mount and the actuator such that the sensor can detect a force applied to the second mount by the actuator.

4. The apparatus of claim 1, where the first and second mounts comprise at least one reinforcement bar configured to be coupled to the respective first and second vehicle bumper.

5. The apparatus of claim 1, where the second mount comprises load-bearing rollers configured to roll in contact with the frame when the second mount moves relative to the frame.

6. The apparatus of claim 1, where the frame has at least an outer dimension greater than 5 feet.

7. The apparatus of claim 1, where the actuator comprises at least one of:

a hydraulic cylinder, a motor, a screw jack, a ball screw, roller screw, a hoist, a winch, a rack and pinion, a chain drive, a belt drive, a rigid chain, or a rigid belt.

8. The apparatus of claim 1, where the actuator is configured to apply a force of at least 5,000 pounds.

9. The apparatus of claim 1, where the actuator is configured to move the second mount at a rate of less than 0.1 feet per second.

10. The apparatus of claim 1, further comprising at least one displacement sensor configured to measure displacement of the second mount relative to the frame.

11. The apparatus of claim 1, where at least one image sensor is configured to record images of the apparatus.

12. The apparatus of claim 1, where at least one audio sensor is configured to detect sounds during use of the apparatus.

13. The apparatus of claim 1, further comprising a controller configured to actuate the actuators to move the mount at a rate of less than 0.1 foot per minute with a force of up to 50,000 pounds.

14. The apparatus of claim 1, further comprising a controller configured to:

(i) apply and release a first quasi-static force to a system;

(ii) determine whether the quasi-static force caused a permanent deformation of a component of the system;

(iii) if the quasi-static force caused a permanent deformation, compare the permanent deformation to a reference deformation;

(iv) if the first quasi-static force did not cause a permanent deformation or caused a permanent deformation that is less than the reference deformation, apply and release a subsequent quasi-static force to the system;

(v) repeat steps (i)-(iii) until a permanent deformation of the component equals or exceeds the reference deformation.

15. The apparatus of claim 14, where the controller is further configured to:

collect at least one of displacement and force data during the application and release of the quasi-static force to the system.

16. The apparatus of claim 14, where the controller is further configured to:

collect displacement and force data corresponding to the quasi-static force that results in a permanent deformation of the component that equals or exceeds the reference deformation.

17. The apparatus of claim 16, where the controller is further configured to:

generate a compression and rebound curve from the displacement and force data.

18. The apparatus of claim 16, where the controller is further configured to:

determine an impact velocity using the compression and rebound curve.

19. The apparatus of claim 16, further comprising:

determine a coefficient of restitution using the compression and rebound curve.

20. The apparatus of claim 1, where the frame is stationary during use.

21. The apparatus of claim 1, where the first mount and the second mount are movable to reconstruct an automobile collision.