Electrical harness

• US 9,472,872 B2
• Filed: 10/24/2012
• Issued: 10/18/2016
• Est. Priority Date: 11/04/2011
• Status: Active Grant

• Current Assignee: Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Original Assignee: Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Inventors: Broughton, Paul, Wilson, Jonathan
• Primary Examiner(s): Wilson, Adrian S
• Application Number:
  US13/659,324
• Publication Number:
  US 20130114220A1
• Time in Patent Office: 1,455 Days
• US Class Current: 1/1
• CPC Class Codes: F02C 7/32 Arrangement, mounting, or driving, of auxiliaries
• CPC Class Codes: H01R 12/585 Terminals having a press fit or a compliant portion and a shank passing through a hole in the printed circuit board
• CPC Class Codes: H01R 12/61 connecting to flexible printed circuits, flat or ribbon cables or like structures
• CPC Class Codes: H01R 12/616 having contacts penetrating insulation for making contact with conductors, e.g. needle points
• CPC Class Codes: H01R 12/7064 Press fitting
• CPC Class Codes: H01R 13/5213 Covers
• CPC Class Codes: H05K 3/365 by abutting, i.e. without alloying process
• CPC Class Codes: Y02T 50/60 Efficient propulsion technologies, e.g. for aircraft

Abstract

An electrical harness is formed from a flexible printed circuit board which provides a plurality of conductive tracks. The harness has one or more harness connectors at respective terminating regions of the flexible printed circuit board for joining the harness to complementary connectors. The or each harness connector includes a back-shell and one or more elongate terminals which are supported at a position within the back-shell such that, in use, when the harness connector joins with a complementary connector, the elongate terminals are presented for electrical connect at first ends thereof with mating terminals of the complementary connector. The or each terminating region of the harness has one or more receiving holes extending to respective conductive tracks of the harness.

Claims

1. An electrical harness formed from a flexible printed circuit board, the harness comprising:

the flexible printed circuit board comprising at least one terminating region and being configured to form the harness and to be wound around at least a part of a gas turbine engine, at least a portion of the flexible printed circuit board being enclosed in an elastically deformable material;

a plurality of conductive tracks; and

at least one harness connector at the at least one terminating region of the flexible printed circuit board configured to join the harness to a complementary connector, wherein

the harness connector includes a back-shell and at least one elongate terminal supported at a position within the back-shell such that, in use, when the harness connector joins with the complementary connector, the elongate terminals are presented for electrical connection at a first connection end thereof with mating terminals of the complementary connector,

the at least one terminating region of the flexible printed circuit board has at least one receiving hole penetrating through the at least one terminating region perpendicularly to a plane of the at least one terminating region and joining to the respective conductive track of the harness, the at least one terminating region being covered by a detachable lid of the back-shell and making a detachable press fit connection to the respective harness connector such that a second connection end of the elongate terminal of the harness connector is received in the receiving hole to electrically connect the elongate terminal with the conductive track, the detachable lid being detachable from the rest of the back-shell to facilitate engagement and detachment of the at least one terminating region to the harness connector,

the elongate terminal is supported within the harness connector such that, when the harness connector is disconnected from the complementary connector, and when the at least one terminating region is detached from the harness connector, the elongate terminal retains said position within the back-shell,

the elongate terminal extends substantially perpendicularly to the plane of the at least one terminating region of the flexible printed circuit board, and

the flexible printed circuit board has a length dimension that is greater than a width dimension, the flexible printed circuit board and the plurality of conductive tracks formed therein extend away from the at least one terminating region in the direction of the length dimension so as to form the electrical harness.

2. An electrical harness according to claim 1, wherein the conductive tracks of the harness fan out in the at least one terminating region.

3. An electrical harness according to claim 1, wherein substantially the whole of the inner surface of the at least one receiving hole is coated with an electrically conducting layer.

4. An electrical harness according to claim 1, wherein the at least one terminating region is substantially planar and the at least one receiving hole is arranged such that the at least one elongate terminal extends out of the plane of the at least one terminating region.

5. An electrical harness according to claim 4, wherein the at least one terminating region is disc-shaped.

6. An electrical harness according to claim 1, wherein the at least one harness connector further includes a fixation formation configured to urge the respective at least one terminating region into engagement with the back-shell.

7. An electrical harness according to claim 6, wherein the fixation formation comprises a resilient member configured to be compressed between the at least one terminating region and the lid.

8. An electrical harness according to claim 1, wherein a part of the flexible printed circuit board is embedded in a rigid material.

9. An electrical harness according to claim 8, wherein the rigid material is a rigid composite material.

10. A gas turbine engine having the electrical harness according to claim 1.

11. An electrical harness according to claim 1, wherein the length dimension of the flexible printed circuit board is at least 5 times greater than the width dimension.

12. An electrical harness according to claim 1, wherein the flexible printed circuit board comprises a plurality of terminating regions,

the harness comprises a plurality of harness connectors at respective terminating regions, and

the flexible printed circuit board is wound around the at least the part of the gas turbine engine between respective harness connectors.