Spacer textile material with tensile strands in non-linear arrangements

• US 9,474,328 B2
• Filed: 01/15/2013
• Issued: 10/25/2016
• Est. Priority Date: 01/15/2013
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Beye, Douglas A., Follet, Lysandre
• Primary Examiner(s): JOHNSON, JENNA LEIGH
• Application Number:
  US13/741,433
• Publication Number:
  US 20140196310A1
• Time in Patent Office: 1,379 Days
• Field of Search: 36/45, 36/501, 428/102, 428/103, 428/105, 428/107, 428109-111, 428/114, 428/122, 428/123, 428/190, 442/239, 442/240, 442242-244, 442/246, 442/255, 442/305, 442/306, 442/312, 442/313, 442/314
• US Class Current: 1/1
• CPC Class Codes: A43B 23/0205 characterised by the material material of the lining A43B23/07, material of toe stiffeners or heel stiffeners A43B23/08
• CPC Class Codes: A43B 23/0215 Plastics or artificial leather
• CPC Class Codes: A43B 23/0225 Composite materials, e.g. material with a matrix
• CPC Class Codes: A43B 23/0235 Different layers of different material
• CPC Class Codes: A43B 23/024 Different layers of the same material
• CPC Class Codes: A43B 23/026 Laminated layers
• CPC Class Codes: A43C 1/00 Shoe lacing fastenings garment fastening devices A41F
• CPC Class Codes: A43C 1/04 with rings or loops
• CPC Class Codes: B32B 5/22 characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed layer formed of natural mineral fibres or particles next to a foam layer B32B19/047, next to a layer made of particles B32B19/048, or next to a fibrous or filamentary layer B32B19/06; paper layer or cardboard layer next to a paper layer or cardboard layer B32B29/005, next to a foam layer B32B29/007, next to a fibrous or filamentary layer B32B29/02, or next to a particulate layer B32B29/04
• CPC Class Codes: D04B 1/22 specially adapted for knitting goods of particular configuration
• CPC Class Codes: D04B 21/20 specially adapted for knitting articles of particular configuration
• CPC Class Codes: D10B 2403/021 Lofty fabric with equidistantly spaced front and back plies, e.g. spacer fabrics
• CPC Class Codes: D10B 2403/0241 enhancing mechanical properties
• CPC Class Codes: D10B 2501/043 Footwear
• CPC Class Codes: Y10T 428/24628 Nonplanar uniform thickness material

Abstract

A spacer textile material has at least a portion of a tensile strand located between a first layer and a second layer of the spacer textile material where the first layer and second layer have been joined together to form channels in which the tensile strand moves freely. The tensile strand travels through the spacer textile material in a non-linear direction. Further, the channels may be formed in the spacer textile material in non-linear directions. The spacer textile material with a tensile strand may be incorporated into an article of footwear.

Claims

1. An article of footwear comprising:

an upper and a sole structure,

wherein at least a portion of the upper comprises a spacer textile material comprising;

a first layer;

a second layer;

a plurality of connecting members extending between and joining the first layer and the second layer;

a tensile strand,

wherein the first layer is joined to the second layer along a plurality of welds and wherein the plurality of welds define a plurality of channels arranged in a non-linear pattern;

wherein a first portion of the tensile strand is disposed within a first channel of the plurality of channels, a third portion of the tensile strand is disposed within a second channel of the plurality of channels;

a second portion of the tensile strand exits outside an outer face of the first layer of the spacer textile material; and

wherein the second portion of the tensile strand extends along the outer face and enters back into the first layer.

2. The article of footwear according to claim 1, wherein the first channel is defined by a first weld and a second weld of the plurality of welds and the second channel is defined by a third weld and fourth weld of the plurality of welds.

3. The article of footwear according to claim 2, wherein the first channel is positioned at a first angle relative to the sole structure and the second channel is positioned at a second angle relative to the sole structure, and wherein the first angle is different from the second angle.

4. The article of footwear according to claim 3, wherein:

the second portion of the tensile strand is disposed between the first portion of the tensile strand and the second portion of the tensile strand;

wherein the second portion extends from a first opening on the outer face of the first layer and a second opening on the outer face of the first layer; and

wherein the first opening is associated with the first channel and the second opening is associated with the second channel.

5. The article of footwear according to claim 4, wherein the second portion of the tensile strand forms a loop disposed outside of the spacer textile material above the outer face of the first layer.

6. The article of footwear according to claim 5, wherein a lace of the upper is inserted through the loop formed by the second portion such that tensioning the lace tensions the tensile strand.

7. The article of footwear according to claim 1, wherein the plurality of channels are disposed on a side of the upper.

8. An article of footwear comprising:

an upper, wherein at least a portion of the upper comprises a spacer textile material;

the spacer textile material including a first layer, a second layer, a plurality of connecting members extending between and joining the first layer and the second layer, and a tensile strand;

wherein portions of the first layer and the second layer are in direct contact to define a plurality of channels arranged in a non-linear pattern;

wherein the tensile strand extends through the plurality of channels;

wherein a portion of the tensile strand is disposed outside an outer surface of the spacer textile material; and

wherein the portion of the tensile strand extends through the outer surface at a first opening, forms a loop above the outer surface and enters the outer surface of the spacer textile material at a second opening.

9. The article of footwear according to claim 8, wherein the plurality of channels includes a first channel oriented in a non-parallel direction from a second channel.

10. The article of footwear according to claim 9, wherein the tensile strand extends through the first channel and the second channel.

11. The article of footwear according to claim 10, wherein the portions of the first layer and the second layer that are in direct contact are welds.

12. The article of footwear according to claim 11, wherein the first channel is positioned at a first angle relative to an edge of the spacer textile material and the second channel is positioned at a second angle relative to the edge of the spacer textile material, and wherein one of the first angle and the second angle is a right angle.

13. An article of footwear comprising:

an upper and a sole structure,

wherein at least a portion of the upper comprises a spacer textile material including;

a first layer;

a second layer;

a plurality of connecting members extending between and joining the first layer and the second layer;

a tensile strand,

a first channel bounded by a first weld and a second weld;

a second channel bounded by a third weld and a fourth weld;

a third channel bounded by a fifth weld and a sixth weld;

wherein the first layer is joined to the second layer along the first weld, the second weld, the third weld, the fourth weld, the fifth weld and the sixth weld;

wherein the first channel, the second channel and the third channel are arranged in a non-linear pattern;

wherein a first portion of the tensile strand is disposed within the first channel, a second portion of the tensile strand is disposed within the second channel and a third portion of the tensile strand is disposed within the third channel;

wherein a fourth portion of the tensile strand extends outwardly from a first edge of the spacer textile material between the first channel and the second channel; and

wherein a fifth portion of the tensile strand extends outwardly from a second edge of the spacer textile material between the second channel and the third channel, the second edge of the spacer textile material is opposite the first edge of the textile material.

14. The article of footwear according to claim 13, wherein the first channel forms a first angle with an edge of the spacer textile material.

15. The article of footwear according to claim 14, wherein the second channel forms a second angle with the edge of the spacer textile material and wherein the first angle is different from the second angle.

16. The article of footwear according to claim 15, wherein the third channel forms a third angle with the edge of the spacer textile material.

17. The article of footwear according to claim 16, wherein the second angle and the third angle are different.

18. The article of footwear according to claim 17, wherein the first channel is oriented in a non-parallel direction from the second channel and the third channel is oriented in a non-parallel direction from the second channel.

19. The article of footwear according to claim 18, wherein a fourth portion of the tensile strand extends between the first channel and the second channel, and a fifth portion of the tensile strand extends between the second channel and the third channel.

20. A spacer textile material comprising:

a first layer;

a second layer;

a plurality of connecting members extending between and joining the first layer and the second layer;

a tensile strand,

wherein a first portion of the tensile strand and a second portion of the tensile strand are disposed between the first layer and second layer,

a first channel and a second channel bounded by portions of the first layer and the second layer that are in direct contact;

wherein the first portion of the tensile strand is disposed within the first channel and wherein the second portion of the tensile strand is disposed within the second channel;

a third portion of the tensile strand extending outwardly from an outer surface of the first layer;

wherein the third portion of the tensile strand extends through the outer surface at a first opening, forms a loop above the outer surface and enters the outer surface of the first layer at a second opening; and

wherein the first channel and the second channel are arranged in a non-linear pattern.

21. The spacer textile material according to claim 20, wherein the spacer textile material comprises three or more channels.

22. The spacer textile material according to claim 20, wherein the first channel forms a first angle with an edge of the spacer textile material.

23. The spacer textile material according to claim 22, wherein the second channel forms a second angle with the edge of the spacer textile material and wherein the second angle is different from the first angle.

24. The spacer textile material according to claim 23, wherein one of the first angle and the second angle is a right angle.

25. A spacer textile material comprising:

a first layer;

a second layer;

a plurality of connecting members extending between and joining the first layer and the second layer;

a tensile strand,

wherein the first layer is joined to the second layer to define a plurality of channels arranged in a non-linear pattern;

wherein the tensile strand extends through the plurality of channels;

wherein the plurality of channels includes a first channel that is oriented at a first angle relative to an edge of the spacer textile material;

wherein the plurality of channels includes a second channel that is oriented at a second angle relative to the edge of the spacer textile material;

wherein the first angle and the second angle are different;

wherein the plurality of channels includes a third channel that is oriented at a third angle relative to the edge of the spacer textile material; and

wherein a first portion of the tensile strand extends outwardly from a first edge of the spacer textile material between the first channel and the second channel; and

wherein a second portion of the tensile strand extends outwardly from a second edge of the spacer textile material between the second channel and the third channel, the second edge of the spacer textile material is opposite the first edge of the textile material.

26. The spacer textile material according to claim 25, wherein the second angle and the third angle are different.

27. The spacer textile material according to claim 26, wherein none of the first angle, the second angle and the third angle are the same.

28. The spacer textile material according to claim 26, wherein no adjacent channels are parallel to each other.

29. The spacer textile material according to claim 25, wherein the tensile strand extends through the first channel, the second channel and the third channel.