Mobile, modular, electrically powered system for use in fracturing underground formations using liquid petroleum gas

• US 9,475,021 B2
• Filed: 07/06/2015
• Issued: 10/25/2016
• Est. Priority Date: 10/05/2012
• Status: Active Grant

• Current Assignee: Typhon Technology Solutions, LLC
• Original Assignee: Evolution Well Services, LLC
• Inventors: Coli, Todd, Schelske, Eldon
• Primary Examiner(s): Buck, Matthew R
• Assistant Examiner(s): LEMBO, AARON LLOYD
• Application Number:
  US14/792,206
• Publication Number:
  US 20150314255A1
• Time in Patent Office: 477 Days
• Field of Search: 166/352, 166/358, 166/268, 166/308.1, 166/90.1
• US Class Current: 1/1
• CPC Class Codes: B01F 2101/49 Mixing drilled material or ingredients for well-drilling, earth-drilling or deep-drilling compositions with liquids to obtain slurries
• CPC Class Codes: B01F 23/43 using driven stirrers
• CPC Class Codes: B01F 27/05 Stirrers
• CPC Class Codes: B01F 35/3204 Motor driven, i.e. by means of an electric or IC motor
• CPC Class Codes: B01F 35/71 Feed mechanisms with proportioning B01F35/80
• CPC Class Codes: B01F 35/712 for feeding fluids
• CPC Class Codes: B01F 35/71731 using a hopper
• CPC Class Codes: B01F 35/718 using vacuum, under pressure in a closed receptacle or circuit system
• CPC Class Codes: B01F 35/75465 using suction, vacuum, e.g. with a pipette
• CPC Class Codes: E21B 43/2607 Surface equipment specially adapted for fracturing operations
• CPC Class Codes: F01D 15/10 Adaptations for driving, or combinations with, electric generators
• CPC Class Codes: F04B 1/16 having two or more sets of cylinders or pistons
• CPC Class Codes: F04B 17/03 driven by electric motors
• CPC Class Codes: F05D 2240/24 for turbines

Abstract

The present invention provides a method and system for providing on-site electrical power to a fracturing operation, and an electrically powered fracturing system. Natural gas can be used to drive a turbine generator in the production of electrical power. A scalable, electrically powered fracturing fleet is provided to pump fluids for the fracturing operation, obviating the need for a constant supply of diesel fuel to the site and reducing the site footprint and infrastructure required for the fracturing operation, when compared with conventional systems. The treatment fluid can comprise a water-based fracturing fluid or a waterless liquefied petroleum gas (LPG) fracturing fluid.

Claims

1. A system for hydraulic fracturing, comprising:

at least one dedicated source of electric power for fracturing operations at a well site, wherein the at least one dedicated source of electric power comprises a turbine generator; and

at least one electric blender operatively coupled to the at least one dedicated source of electric power, wherein the at least one dedicated source of electric power supplies electric power to the at least one electric blender to produce fracturing fluid for fracturing operations, and wherein the at least one electric blender comprises;

a first electrically powered blending tub operatively coupled to both a first inlet manifold and a second inlet manifold; and

a second electrically powered blending tub operatively coupled with the both first inlet manifold and the second inlet manifold.

2. The system of claim 1, wherein the turbine generator is capable of generating electricity through the conversion of liquid fuels, natural gas, or both, and wherein the fracturing fluid comprises a liquefied petroleum gas.

3. The system of claim 2, wherein the at least one electric blender further comprises a first electric discharge motor operatively coupled to the first electrically powered blending tub, wherein the first electrically powered blending tub is operatively coupled to both a first outlet manifold and a second outlet manifold.

4. The system of claim 3, wherein the at least one electric blender further comprises a second electric discharge motor operatively coupled to the second electrically powered blending tub, wherein the first outlet manifold and the second outlet manifold are both operatively coupled to the second electrically powered blending tub.

5. The system of claim 1, wherein the at least one electric blender further comprises:

at least one auger operatively coupled to the first electrically powered blending tub;

at least one auger operatively coupled to the second electrically powered blending tub;

a first additive electric motor operatively coupled to the least one auger operatively coupled to the first electrically powered blending tub; and

a second additive electric motor operatively coupled to the at least one auger operatively coupled to the second electrically powered blending tub.

6. A method for providing hydraulic fracturing, comprising:

generating, using a turbine generator, at least one dedicated source of electric power for fracturing operations at a well site, wherein the electric power is supplied to at least one electric blender by converting a source of natural gas, liquid fuels, or both to electricity;

producing a fracturing fluid using the at least one electric blender, wherein the at least one dedicated source of electric power supplies electric power to the at least one electric blender to produce fracturing fluid for fracturing operations;

receiving an unblended fracturing fluid from one or more fluid sources via a first inlet manifold of the at least one electric blender, a second inlet manifold of the at least one electric blender, or both;

delivering, using at least the power of a first inlet electric motor of the at least one electric blender, the unblended fracturing fluid to both a first electrically powered blending tub of the at least one electric blender and a second electrically powered blending tub of the at least one electric blender; and

delivering, using at least the power of a second inlet electric motor of the at least one electric blender, the unblended fracturing fluid to both a first electrically powered blending tub of the at least one electric blender and a second electrically powered blending tub of the at least one electric blender.

7. The method of claim 6, wherein the fracturing fluid comprises a liquefied petroleum gas.

8. A system for hydraulic fracturing, comprising:

at least one dedicated source of electric power for fracturing operations at a well site, wherein the at least one dedicated source of electric power comprises a turbine generator; and

at least one electric blender operatively coupled to the at least one dedicated source of electric power, wherein the at least one dedicated source of electric power supplies electric power to the at least one electric blender to produce fracturing fluid for fracturing operations, wherein the at least one electric blender comprises;

a first inlet manifold and a second inlet manifold;

a first inlet electric motor operatively coupled to both the first inlet manifold and the second inlet manifold; and

a second inlet electric motor operatively coupled to both the first inlet manifold and the second inlet manifold.

9. A system for hydraulic fracturing, comprising:

at least one dedicated source of electric power for fracturing operations at a well site, wherein the at least one dedicated source of electric power comprises a turbine generator; and

at least one electric blender operatively coupled to the at least one dedicated source of electric power, wherein the at least one dedicated source of electric power supplies electric power to the at least one electric blender to produce fracturing fluid for fracturing operations, and wherein the at least one electric blender further comprises a first inlet electric motor, a second inlet electric motor, a first additive electric motor, and a second additive electric motor, and wherein the at least one dedicated source of electric power supplies electric power to the first inlet electric motor, the second inlet electric motor, the first additive electric motor, and the second additive electric motor.

10. A system for hydraulic fracturing, comprising:

at least one dedicated source of electric power for fracturing operations at a well site, wherein the at least one dedicated source of electric power comprises a turbine generator; and

at least one electric blender operatively coupled to the at least one dedicated source of electric power, wherein the at least one dedicated source of electric power supplies electric power to the at least one electric blender to produce fracturing fluid for fracturing operations, and wherein the at least one electric blender further comprises a first inlet electric motor, a second inlet electric motor, a first electric discharge motor, and a second electric discharge motor, and wherein the at least one dedicated source of electric power supplies electric power to the first inlet electric motor, the second inlet electric motor, the first electric discharge motor, and the second electric discharge motor.

11. A method for providing hydraulic fracturing, comprising:

generating, using a turbine generator, at least one dedicated source of electric power for fracturing operations at a well site, wherein the electric power is supplied to at least one electric blender by converting a source of natural gas, liquid fuels, or both to electricity;

producing a fracturing fluid using the at least one electric blender, wherein the at least one dedicated source of electric power supplies electric power to the at least one electric blender to produce fracturing fluid for fracturing operations;

discharging, using a first discharge motor of the at least one electric blender, the fracturing fluid from a first electrically powered blending tub of the at least one electric blender to both a first outlet manifold of the at least one electric blender and a second outlet manifold of the of the dual configuration electric blender; and

discharging, using a second discharge motor of the at least one electric blender, the fracturing fluid from a second electrically powered blending tub of the at least one electric blender to the first outlet manifold of the at least one electric blender and the second outlet manifold of the at least one electric blender.

12. A method for providing hydraulic fracturing, comprising:

generating, using a turbine generator, at least one dedicated source of electric power for fracturing operations at a well site, wherein the electric power is supplied to at least one electric blender by converting a source of natural gas, liquid fuels, or both to electricity;

producing a fracturing fluid using the at least one electric blender, wherein the at least one dedicated source of electric power supplies electric power to the at least one electric blender to produce fracturing fluid for fracturing operations;

routing, using a plurality of inlet crossings, the delivery of an unblended fracturing fluid received via the first inlet manifold to both a first electrically powered blending tub of the at least one electric blender and a second electrically powered blending tub of the at least one electric blender; and

routing, using an outlet crossing, the fracturing fluid discharged from the first electrically powered blending tub of the at least one electric blender to both a first outlet manifold of the at least one electric blender and a second outlet manifold of the at least one electric blender.