Heat resistant coating for use in airbags and methods of their manufacture
First Claim
1. A vehicle safety device, comprising:
- an airbag comprising a base fabric and forming an interior space, wherein the airbag defines an aperture;
a pyrotechnic device positioned within working proximity to the aperture defined in the airbag, wherein the pyrotechnic device is configured to fill the interior space of the airbag with a gas upon ignition; and
a heat shield positioned within the interior of the airbag and proximate to the aperture, wherein the heat shield comprises;
a base substrate;
a heat resistant coating on the base substrate, wherein the heat resistant coating comprises particles of an organic material dispersed within a film-forming binder, wherein the organic material comprises vermiculite, mica, or a combination thereof; and
a first point-bonded sheet laminated to the heat resistant coating such that the first point-bonded sheet forms an outer surface of the heat shield with the heat resistant coating positioned between the first point-bonded sheet and the base substrate, and wherein the heat shield is positioned such that the first point-bonded sheet faces the interior space of the airbag.
1 Assignment
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Accused Products
Abstract
A heat shield is generally provided, along with methods of making the heat shield and its use in a vehicle safety device (e.g., an airbag). In one embodiment, the heat shield includes a base substrate (e.g., a nonwoven fabric, a woven fabric, or a film); a heat resistant coating on the base substrate; and a first point-bonded sheet laminated to the heat resistant coating such that the first point-bonded sheet forms an outer surface of the heat shield with the heat resistant coating positioned between the first point-bonded sheet and the base substrate. The heat resistant coating generally comprises particles of an inorganic mineral (e.g., vermiculite, mica, or a combination thereof) dispersed within a film-forming binder (e.g., an acrylic resin, a styrene-butadiene rubber, a polyvinyl alcohol, an ethyl vinyl acetate resin, a phenolic resin, or a combination thereof).
30 Citations
17 Claims
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1. A vehicle safety device, comprising:
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an airbag comprising a base fabric and forming an interior space, wherein the airbag defines an aperture; a pyrotechnic device positioned within working proximity to the aperture defined in the airbag, wherein the pyrotechnic device is configured to fill the interior space of the airbag with a gas upon ignition; and a heat shield positioned within the interior of the airbag and proximate to the aperture, wherein the heat shield comprises; a base substrate; a heat resistant coating on the base substrate, wherein the heat resistant coating comprises particles of an organic material dispersed within a film-forming binder, wherein the organic material comprises vermiculite, mica, or a combination thereof; and a first point-bonded sheet laminated to the heat resistant coating such that the first point-bonded sheet forms an outer surface of the heat shield with the heat resistant coating positioned between the first point-bonded sheet and the base substrate, and wherein the heat shield is positioned such that the first point-bonded sheet faces the interior space of the airbag. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17)
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Specification