Dual-directions braking method of disc brake, braking mechanism and braking system thereof

• US 9,476,467 B2
• Filed: 07/24/2012
• Issued: 10/25/2016
• Est. Priority Date: 07/24/2012
• Status: Active Grant

• Current Assignee: Haisheng Qiang
• Original Assignee: Haisheng Qiang
• Inventors: Qiang, Haisheng
• Primary Examiner(s): SCHWARTZ, CHRISTOPHER P
• Application Number:
  US14/416,636
• Publication Number:
  US 20150204398A1
• Time in Patent Office: 1,554 Days
• Field of Search: 188/71.1, 188/71.5, 188/1.7, 188/72.3, 188/72.4, 416/9, 416/153, 416/169.R
• US Class Current: 1/1
• CPC Class Codes: B64C 25/42 Arrangement or adaptation of brakes
• CPC Class Codes: F16D 55/40 actuated by a fluid-pressure device arranged in or one the brake
• CPC Class Codes: F16D 65/186 with full-face force-applying member, e.g. annular

Abstract

A dual-directions braking method of a disc brake, a braking mechanism and a braking system thereof are applied in fields of automobiles, trains and airplanes. The dual-directions braking mechanism includes a crankshaft having three concentric sections and two eccentric sections, two friction discs, a friction disc ring and at least a pair of brake calipers and friction pads, wherein the two eccentric sections are respectively provided between each neighboring two of the three concentric sections and mutually disposed at 180°; the two friction discs are respectively provided on the two eccentric sections; the friction disc ring is provided on the main section between the two eccentric sections. Through a translationally rotating friction by the two friction discs respectively with the friction disc ring and with the friction pads of each pair of brake calipers, a backward braking moment and a forward braking moment are simultaneously generated on the main sections.

Claims

1. A braking mechanism of a disc brake, comprising brake calipers, and further comprising:

a crankshaft which comprises three concentric sections and two eccentric sections, two friction discs, a friction disc ring, a wheel mounting flange, at least a pair of brake calipers and corresponding caliper mounting frames, wherein;

the two eccentric sections are mutually disposed at 180°

, and provided between each neighboring two of the three concentric sections;

two of the three concentric sections are provided at two ends of the crankshaft, and the rest one of the three concentric sections is provided between the two eccentric sections;

the two friction discs are respectively provided on the two eccentric sections;

the friction disc ring, provided on the concentric section between the two eccentric sections, is clamped between the two friction discs, so that two surfaces of the two friction discs obtain identical capabilities for bearing an operation pressure along axial directions of the two eccentric sections while obtaining operation abilities with bidirectional braking moments in a rotation direction of the three concentric sections;

the two concentric sections at the two ends of the crankshaft are respectively adapted to mount the wheel mounting flange and for a rotary connection to bearings of a wheel shaft;

the pair of brake calipers comprises a friction pad pair whose operation surfaces are opposite to each other, and at least a hydraulic wheel cylinder for supplying the friction pad pair with opposite operation pressures to ensure that the operation surfaces of the friction pad pair are both able to contact and rub with the two surfaces of the two friction discs when the friction pad pair is at work;

all of the caliper mounting frames are fixedly connected to or integrated with a static sleeve of the wheel shaft;

each pair of brake calipers is mounted on the corresponding caliper mounting frame, in such a manner that the hydraulic wheel cylinder and the friction pad pair are able to simultaneously provide the operation surfaces between the two friction discs and the friction disc ring with the axial operation pressure;

when the braking mechanism is idle, no contact and no friction exists between the two friction discs and the operation surface of the friction pad pair of each pair of brake calipers;

the two friction discs and the friction disc ring synchronously revolve with the crankshaft around an axis of the three concentric sections merely through the mutual rotating static friction, and have no braking moment on the concentric sections;

when the braking mechanism starts to operate, in accordance to an instant rotation velocity of the three concentric sections of the crankshaft, firstly the hydraulic wheel cylinder of each pair of brake calipers synchronously generates a “

rising slope wave pressure”

, and drives the friction pad pair to move towards each other so that the operation surfaces of the friction pad pair of the pair of brake calipers contact with the two friction discs at the same time and generate the axial operation pressure;

under the axial operation pressure, the two friction discs start to revolve synchronously around the axis of the three concentric sections in a revolving direction, and meanwhile rotate respectively around two axes of the two eccentric sections of the crankshaft in a direction opposite to the revolving direction;

in the meantime, the friction disc ring rotates around the axis of the three concentric sections in the direction opposite to the revolving direction;

therefore, between the two friction discs and the operation surfaces of the friction pad pair of each pair of brake calipers, and between the two friction discs and the operation surfaces of the friction disc ring, a translationally rotating friction instant impulse process, which is inherent when the braking mechanism starts to operate, is formed synchronously;

when the two friction discs finish the translationally rotating friction instant impulse process and readily enter a translationally rotating friction stable operation process, the hydraulic wheel cylinder readily stops generating the “

rising slope wave pressure”

, and readily generates an operation pressure of an arbitrary waveform which is exerted onto the friction pad pair of each pair of brake calipers, the two friction discs and the friction disc ring, so as to ensure the translationally rotating friction stable operation of the two friction discs;

accordingly, a backward braking moment in a direction opposite to the rotation direction of the concentric sections of the crankshaft and a forward braking moment in a direction identical to the rotation direction thereof are generated simultaneously and respectively by the concentric sections of the crankshaft; and

when the braking mechanism finishes operating, in accordance to the instant rotation velocity of the three concentric sections of the crankshaft, the hydraulic wheel cylinder of each pair of brake calipers synchronously generates a “

falling slope wave pressure”

with a variable slope, so as to rapidly finish a translationally rotating friction instant impulse process, which is inherent when the braking mechanism finishes operating, among the friction pad pair, the two friction discs and the friction disc ring;

then, the friction pad pair of each pair of brake calipers is synchronously separated from the operation surfaces of the two friction discs;

the two friction discs and the friction disc ring simultaneously stop rotating in the direction opposite to the revolving direction around the crankshaft and actively returns to the non-operational recovery state.

2. The braking mechanism, as recited in claim 1, further comprising rolling bearings, connected between the two friction discs and the corresponding eccentric sections of the crankshaft, and between the friction disc ring and the corresponding concentric section of the crankshaft, for reducing rotating friction between the two friction discs and the corresponding eccentric sections of the crankshaft, and between the friction disc ring and the corresponding concentric section of the crankshaft, so as to facilitate simultaneously generating the dual-directions braking moments on the concentric sections through the translationally rotating friction between the two frictions discs and the friction disc ring and through the moments on the two eccentric sections.

3. An automobile dual-directions braking system of the braking mechanism as recited in claim 1, comprising:

four of the dual-directions braking mechanisms as recited in claim 1 which are respectively provided within four wheel hubs, four wheel speed sensors which are respectively provided for four wheels;

an electronic control unit comprising a microprocessor, a steering angle sensor, a yaw-rate sensor, a lateral acceleration sensor and a mechanical electronic brake pedal;

a brake hydraulic device which is controlled by the electronic control unit to generate “

slope wave pressure”

with variable rising and falling pressure slopes, for supplying the hydraulic wheel cylinder of each pair of brake calipers on each braking mechanism with operation pressure, wherein the brake hydraulic device comprises hydraulic adjustment elements comprising a plurality of pressure-limiting valves and proportional valves based on a brake hydraulic controller technology of conventionally advanced and mature ESP;

a plurality of electronic detection input interfaces, provided in the electronic control unit, respectively and correspondingly provided for each wheel speed sensor, the steering angle sensor, the yaw-rate sensor, the lateral acceleration sensor and the mechanical electronic brake pedal;

a plurality of electronic control output interfaces correspondingly provided for the brake hydraulic device; and

a standard communication bus interface, for satisfying requirements of various real-time input detection, output and communication control of the automobile dual-directions braking system;

wherein

when the dual-directions braking system operates at an automobile driving state, firstly the electronic control unit detects out an operation voltage signal of the mechanical electronic brake pedal through the electronic detection input interface;

based on the instant wheel speed detected in real time by each of the wheel speed sensors and the corresponding electronic detection input interfaces, the electronic control unit actively controls the brake hydraulic device to synchronously generate the “

rising slope wave pressure”

for the hydraulic wheel cylinder on each dual-directions braking mechanism, so as to induce and control a response time and an impulse intensity of the translationally rotating friction instant impulse process when the dual-directions braking mechanism starts to operate, so that each dual-directions braking mechanism is able to synchronously and rapidly enter the translationally rotating friction stable operation process;

once each of the four dual-directions braking mechanism synchronously finishes the translationally rotating friction instant impulse process and enters the translationally rotating friction stable operation process, through the electronic control output interfaces, the electronic control unit actively adjusts the pressure-limiting valve and the proportional valve in the brake hydraulic device, and readily stops inducing by the “

rising slope wave pressure”

;

in the meantime, the brake hydraulic device is controlled by the electronic control unit to readily and synchronously generate the operation pressures of arbitrary waveforms for each dual-directions braking mechanism, wherein the operation pressures change in real time with an operation stroke of the mechanical electronic brake pedal, so as to increase, decrease or maintain the operation pressures for each dual-directions braking mechanism;

accordingly, each dual-directions braking mechanism generates the corresponding backward and forward braking moments and the dual-directions braking effect during the translationally rotating friction stable operation process, until the operation voltage signal of the mechanical electronic brake pedal is canceled;

when the electronic control unit detects via the electronic detection input interfaces that the operation voltage signal of the mechanical electronic brake pedal is canceled, the electronic control unit controls the brake hydraulic device through the electronic output control interfaces based on the instant wheel speed detected in real time by each of the wheel speed sensors and the corresponding electronic detection input interfaces;

the brake hydraulic device is controlled by the electronic control unit to generate the “

falling slope wave pressure”

whose slope is proportional to the instant wheel speed, in such a manner that each dual-directions braking mechanism rapidly finishes the translationally rotating friction instant impulse process, which is inherent when the braking mechanism finishes operating, and synchronously and actively returns to the non-operational recovery state;

when each dual-directions braking mechanism in the dual-directions braking system is in the synchronous translationally rotating friction stable operation process, based on a series of real-time active detection, computing, judgment and control which comprises the real-time detection by each wheel speed sensor on the wheels, the real-time computing and judgment about each tire slip rate on a road surface, and the dual-directions braking moments on each dual-directions braking mechanism, the electronic control unit controls a dual-directions anti-lock braking system (DABS) and a dual-directions electric brake force distribution (DEBD) of each wheel, so as to avoid a sliding friction in an emergency braking due to surpassing a maximal friction adhesive force of each tire on the road surface and an uneven distribution of dual-directions braking force on each tire;

otherwise, the automobile would encounter steering failure, run astray or drift;

the dual-directions braking system improves safety and reliability of the automobile; and

when the dual-directions braking system operates at the automobile driving state, if the electronic control unit actively detects out an oversteer or an understeer of front wheels, via the real-time detections by the wheel speed sensors, the steering angle sensor, the yaw-rate sensor, the lateral acceleration sensor and the corresponding electronic detection input interfaces, and real-time high-speed computing and analysis about driving stability of the automobile, upon a precursor of unstable driving, the electronic control unit actively controls the operation pressures from the brake hydraulic device required for the translationally rotating friction instant impulse process, which is inherent when each dual-direction braking mechanism starts to operate, and for the translationally rotating friction stable operation process, takes advantage of the dual-directions braking performance in a wide dynamic range of each dual-directions braking mechanism on a basis of an active control of the DABS and the DEBD, and combines the real-time active control method for the dual-directions braking moments by each dual-directions braking mechanism with a wheel driving torque control method of a traction control system (TCS) or an acceleration slip regulation (ASR) system which is accomplished by real-time communications with a conventional automobile engine management system via the standard communication bus interface, so as to readily rectify driving attitudes in real time, such as the steering failure, the running astray and the drifting; and

therefore, the dual-directions electronic stability program (DESP) has a function of the active safety control, so as to further improve the safety and stability of the automobile driving.

4. The braking mechanism, as recited in claim 1, wherein two pairs of brake calipers are provided in a horizontal symmetry;

all the operation surfaces of the friction pad pairs of the two pairs of brake calipers are able to contact and rub with the operation surfaces of the two friction discs when the friction pad pairs are at work.