Lens with controlled backlight management

• US 9,476,570 B2
• Filed: 01/07/2013
• Issued: 10/25/2016
• Est. Priority Date: 05/23/2008
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Wilcox, Kurt S., Strom, Christopher
• Primary Examiner(s): Coughlin, Andrew
• Assistant Examiner(s): ULANDAY, MEGHAN K
• Application Number:
  US13/735,701
• Publication Number:
  US 20140022797A1
• Time in Patent Office: 1,387 Days
• Field of Search: 362/244, 362/311.01, 362/311.02, 362/311.06, 362/311.1, 362/311.14, 362/311.15, 362/326, 362/327, 362/329, 362/331, 362332-340, 362/522
• US Class Current: 1/1
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 5/008 Combination of two or more successive refractors along an optical axis
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 5/08 producing an asymmetric light distribution
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21Y 2105/10 comprising a two-dimensional array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00

Abstract

A lens for distribution of light predominantly toward a preferential side from a light emitter having an emitter axis and defining an emitter plane. The lens has an emitter-adjacent base end forming an emitter-receiving opening to an emitter-surrounding cavity defined by an inner surface which includes a front sector centered on the preferential side and a back sector centered on the non-preferential side radially opposite the preferential side. The front and back sectors differ in their respective configurations for refracting light from the emitter. The lens further includes an primary back surface positioned to receive light from at least a portion of the inner-surface back sector and configured for total internal reflection (TIR) thereof. The inner-surface back sector and the primary back surface extend along substantially elliptical cross-sections in planes substantially parallel to the emitter plane. The emitter-adjacent base end forms a back opening to a back cavity substantially centered on the non-preferential side and partially bounded by the primary back surface.

Claims

1. A lens for distribution of light predominantly toward a preferential side from a light emitter having an emitter axis and defining an emitter plane, comprising:

an outer surface configured for refracting emitter light predominantly toward the preferential side; and

a refracting inner surface configured for refracting light from the emitter, the refracting inner surface comprising;

a front sector centered on the preferential side; and

a back sector centered on the non-preferential side radially opposite the preferential side and having a surface configuration differing from a surface configuration of the front sector.

2. The lens of claim 1 wherein the back sector of the refracting inner surface includes at least a pair of surface portions transverse to each other.

3. The lens of claim 1 wherein the inner refracting surface defines an emitter-surrounding cavity with an emitter-receiving opening in an emitter-adjacent base end of the lens.

4. The lens of claim 3 further comprising a reflecting primary back surface positioned to receive light from at least a portion of the refracting-inner-surface back sector and configured for total internal reflection (TIR) thereof toward the lens outer surface.

5. The lens of claim 4 wherein the emitter-adjacent base end forms a back opening to a back cavity substantially centered on the non-preferential side and partially bounded by the primary back surface.

6. The lens of claim 5 wherein the primary back surface transitions from near the inner-surface back sector at the emitter plane away from the emitter axis to terminate at a position distal from the base end.

7. The lens of claim 6 wherein the back cavity is further bounded by an axially-remote secondary back surface and an end surface extending from the primary back surface to the secondary back surface.

8. The lens of claim 7 wherein the secondary back surface extends from the end surface to the base end and has substantially elliptical cross-sections in planes parallel to the emitter plane.

9. The lens of claim 1 being substantially bilaterally symmetrical about a plane including the emitter axis.

10. A lens for distribution of light predominantly toward a preferential side from a light emitter having an emitter axis and defining an emitter plane, the lens comprising;

an outer surface;

a refracting inner surface configured for refracting light from the emitter, the refracting inner surface comprising;

a front sector centered on the preferential side; and

a back sector centered on the non-preferential side radially opposite the preferential side and having a surface configuration differing from a surface configuration of the front sector; and

a reflecting primary back surface positioned to receive light from at least a portion of the refracting-inner-surface back sector and configured for total internal reflection (TIR) thereof toward the lens outer surface.

11. The lens of claim 10 wherein the reflecting primary back surface has substantially elliptical cross-sections in planes substantially parallel to the emitter plane.

12. The lens of claim 10 wherein the back sector of the refracting inner surface has substantially elliptical cross-sections in planes substantially parallel to the emitter plane.

13. The lens of claim 12 wherein such substantially elliptical cross-sections are elliptical wide sides.

14. The lens of claim 10 wherein the outer surface is configured for refracting emitter light predominantly toward the preferential side.

15. The lens of claim 14 wherein the outer surface has front and back output regions, the back output region being configured for refracting a preponderance of light received from the inner-surface back sector and the primary back surface toward the preferential side.

16. The lens of claim 15 wherein the inner-surface front sector comprises:

a first front region adjacent to the emitter axis and configured for refracting emitter light toward the emitter plane;

a second front region spaced from the first front region and configured for refracting emitter light away from the emitter plane; and

a middle front region joining and substantially cross-sectionally asymptotical to the first and second front regions, the middle front region being positioned with respect to the emitter to refract light toward the emitter plane by progressively lesser amounts at positions progressively closer to the second front region.

17. The lens of claim 16 wherein the front output region of the outer surface is configured for refracting light from the inner-surface front sector such that at the outer surface light from each front region is refracted substantially without overlapping light from other front regions.

18. A lens for distribution of light predominantly toward a preferential side from a light emitter having an emitter axis and defining an emitter plane, the lens comprising;

an outer surface; and

a refracting inner surface configured for refracting light from the emitter, the refracting inner surface comprising;

a front sector centered on the preferential side; and

a back sector centered on the non-preferential side radially opposite the preferential side and having a surface configuration differing from a surface configuration of the front sector, the back sector having substantially elliptical cross-sections in planes substantially parallel to the emitter plane.

19. A lens for distribution of light predominantly toward a preferential side from a light emitter having an emitter axis and defining an emitter plane, the lens comprising an outer surface and a refracting inner surface comprising:

a front sector centered on the preferential side; and

a back sector centered on a non-preferential side radially opposite the preferential side and having a surface configuration differing from a surface configuration of the front sector which has a substantially smooth surface configuration extending to the juncture of the front and back sectors.

20. The lens of claim 19 wherein the inner-surface back sector further includes an axially-adjacent back zone which is configured for refracting emitter light away from the emitter plane and joins the intermediate back zone by transitioning from the emitter axis away from the emitter plane.

21. The lens of claim 20 wherein the axially-adjacent back zone is substantially cross-sectionally convex.

22. The lens of claim 20 wherein the intermediate back zone includes a first intermediate back section extending away from the emitter axis.

23. The lens of claim 22 wherein the intermediate back zone further comprises:

a second intermediate back section which extends from the first intermediate back section to the axially-adjacent back zone; and

a third intermediate back section transitioning from the first intermediate back section toward the emitter plane and configured for refracting emitter light toward the emitter plane with progressively lesser refraction at positions progressively closer to the emitter plane.

24. The lens of claim 23 wherein the second and third intermediate back sections extend substantially orthogonally to the emitter plane and have substantially elliptical cross-sections in planes parallel to the emitter plane.