Optical-detection systems and methods for determining state of engagement of mating connectors, and equipment incorporating same

• US 9,476,795 B1
• Filed: 10/15/2014
• Issued: 10/25/2016
• Est. Priority Date: 10/15/2013
• Status: Active Grant

• Current Assignee: Necsel Intellectual Property Inc. (Ushio Incorporated)
• Original Assignee: Nathaniel Group, Inc.
• Inventors: Cogger, Jeffrey S., Melnick, Joel N., Hudson, Christopher J.
• Primary Examiner(s): Chowdhury, Tarifur
• Assistant Examiner(s): Ahmed, Jamil
• Application Number:
  US14/514,965
• Time in Patent Office: 741 Days
• US Class Current: 1/1
• CPC Class Codes: G01M 11/088 of optical fibres; Mechanical features associated with the optical testing of optical fibres
• CPC Class Codes: G01M 11/33 with a light emitter being disposed at one fibre or waveguide end-face, and a light receiver at the other end-face
• CPC Class Codes: G02B 6/3895 identification of connection, e.g. right plug to the right socket or full engagement of the mating parts keying element on the plug or adapter G02B6/3831; keying element on the ferrule G02B6/3851; keying element for electrical connection H01R13/64
• CPC Class Codes: H01R 43/26 for engaging or disengaging the two parts of a coupling device structural association with two-part coupling device H01R13/629

Abstract

A connector-engagement-state detection system for detecting states of engagement of a connector with a connector receiver and for detecting one or more fault states within the detection system itself so as to prevent false engagement state information. In some embodiments, the detection system includes a light source that emits detection light and a light sensor that detects the detection light. The connector-receiver and/or connector are configured, and the light source and the light sensor are located relative to one another so that some of the detection light reaches the sensor regardless of whether or not the connector is fully engaged with the connector-receiver. This arrangement allows for the determination of one or more faults within the detection system itself, such as a faulty light source or faulty detector.

Claims

1. A system for determining state of engagement of an opaque connector with a connector receiver, the system comprising:

a detection-light source fixed relative to the connector receiver, said detection-light source designed and configured to emit detection light when the system is operating; and

a light sensor fixed relative to each of the connector receiver and said detection-light source, said light sensor designed and configured to detect light of the detection-light source when the system is operating and to generate an output signal that is proportional to an amount of light reaching said light sensor;

wherein said detection-light source and said light sensor are located relative to one another and relative to the connector receiver and the opaque connector so that, when the opaque connector is fully engaged with the connector receiver and the system is operating, the opaque connector blocks a first portion of the detection light from reaching said light sensor but does not block a second portion of the detection light, allowing the second portion of the detection light to pass adjacent to the opaque connector and reach said light sensor.

2. A system according to claim 1, further comprising connector-engagement-state (CES) circuitry in operative communication with said light sensor, said CES detection circuitry designed and configured to, based on the output signal of said light sensor, 1) determine the state of engagement of the opaque connector with the connector receiver and 2) identify a possible fault within the system.

3. A system according to claim 2, wherein the state of engagement is:

fully engaged when the second portion of the detection light reaches said light sensor and the first portion of the detection light does not reach said light sensor; and

not engaged when both the first and second portions of the detection light reaches said light sensor.

4. A system according to claim 3, wherein the state of engagement is partially engaged when the opaque connector blocks between 0% and 100% of the first portion of the detection light from reaching said light sensor.

5. A system according to claim 3, wherein the possible fault is a no-light fault when neither of the first and second portions of the detection light reaches said light sensor.

6. A system according to claim 3, wherein the possible fault is a short-circuit fault.

7. A system according to claim 2, wherein the possible fault is a no-light fault when neither of the first and second portions of the detection light reaches said light sensor.

8. A system according to claim 2, wherein said CES detection circuitry is designed and configured to modulate the detection light to inhibit influence of ambient light on said CES detection circuitry determining the state of engagement.

9. A system according to claim 2, wherein said light sensor is subject to ambient light during operation of the system, said detection-light source designed and configured to output the detection light at one or more wavelengths selected to allow said CES detection circuitry to inhibit influence of ambient light on said CES detection circuitry determining the state of engagement.

10. A system according to claim 2, wherein said light sensor is subject to ambient light during operation of the system, said detection-light source designed and configured to output the detection light at an intensity selected to allow said CES detection circuitry to inhibit influence of ambient light on said CES detection circuitry determining the state of engagement.

11. A system according to claim 1, wherein said light sensor is designed and configured to saturate when said first and second portions of the detection light reach said light sensor.

12. A system according to claim 1, wherein the opaque connector is an optical connector and the connector receiver is an optical connector receiver.

13. A system according to claim 1, wherein the connector receiver includes at least one window designed and configured to 1) allow the first and second portions of the detection light to reach said light sensor when the opaque connector is not engaged with the connector receiver and 2) allow the second portion of the detection light to reach said light sensor when the opaque connector is engaged with the connector receiver and is blocking the first portion of the detection light.

14. A system according to claim 13, wherein said detection-light source and said light sensor are located on opposite sides of the at least one window.

15. An apparatus, comprising:

a connector receiver designed and configured to receive an opaque connector;

a connector-engagement-state (CES) system that includes;

a detection-light source fixed relative to said connector receiver, said detection-light source designed and configured to emit detection light when said CES system is operating;

a light sensor fixed relative to each of said connector receiver and said detection-light source, said light sensor designed and configured to detect light of the detection light when said CES system is operating and to generate an output signal that is proportional to an amount of light reaching said light sensor;

wherein said detection-light source and said light sensor are located relative to one another and relative to said connector receiver and the opaque connector so that, when the opaque connector is fully engaged with said connector receiver and said CES system is operating, the opaque connector blocks a first portion of the detection light from reaching said light sensor but does not block a second portion of the detection light, allowing the second portion of the detection light to pass adjacent to the opaque connector and reach said light sensor; and

CES detection circuitry in operative communication with said light sensor, said CES detection circuitry designed and configured to, based on the output signal of said light sensor,

     1) determine the state of engagement of the opaque connector with said connector receiver and

     2) identify a possible fault within said CES system.

16. An apparatus according to claim 15, wherein said CES detection circuitry is designed and configured to generate, when applicable, a status signal representing 1) the state of engagement or 2) the possible fault.

17. An apparatus according to claim 16, further comprising a CES status indicator designed and configured to indicate, when applicable and based on the status signal, 1) the state of engagement or 2) the possible fault.

18. An apparatus according to claim 16, further comprising:

a light output device designed and configured to provide output light to the opaque connector when the opaque connector is fully engaged with said connector receiver, said light output device having an operating state during operation of the apparatus; and

a controller operatively connected to said output device, said controller designed and configured to control the operating state of the light output device as a function of the status signal from the CES detection circuitry.

19. An apparatus according to claim 18, wherein said light output device is a laser light source.

20. An apparatus according to claim 18, wherein, when the status signal indicates that the opaque connector is not fully engaged with said connector receiver, said controller controls said output device so that said light output device does not provide the output light to said connector receiver.

21. An apparatus according to claim 15, wherein the state of engagement is:

fully engaged when the second portion of the detection light reaches said light sensor and the first portion of the detection light does not reach said light sensor; and

not engaged when both the first and second portions of the detection light reaches said light sensor.

22. An apparatus according to claim 21, wherein the state of engagement is partially engaged when the opaque connector blocks between 0% and 100% of the first portion of the detection light from reaching said light sensor.

23. An apparatus according to claim 21, wherein the possible fault is a no-light fault when neither of the first and second portions of the detection light reaches said light sensor.

24. An apparatus according to claim 21, wherein the possible fault is a short-circuit fault.

25. An apparatus according to claim 15, wherein the possible fault is a no-light fault when neither of the first and second portions of the detection light reaches said light sensor.

26. An apparatus according to claim 15, wherein said CES detection circuitry is designed and configured to modulate the detection light to inhibit influence of ambient light on said CES detection circuitry determining the state of engagement.

27. An apparatus according to claim 15, wherein said light sensor is subject to ambient light during operation of said CES system, said detection-light source designed and configured to output the detection light at one or more wavelengths selected to allow said CES detection circuitry to inhibit influence of ambient light on said CES detection circuitry determining the state of engagement.

28. An apparatus according to claim 15, wherein said light sensor is subject to ambient light during operation of the system, said detection-light source designed and configured to output the detection light at an intensity selected to allow said CES detection circuitry to inhibit influence of ambient light on said CES detection circuitry determining the state of engagement.

29. An apparatus according to claim 15, wherein said light sensor is designed and configured to saturate when the first and second portions of the detection light reach said light sensor.

30. An apparatus according to claim 15, wherein the opaque connector is an optical connector and said connector receiver is an optical connector receiver.

31. An apparatus according to claim 15, wherein said connector receiver includes at least one window designed and configured to 1) allow the first and second portions of the detection light to reach said light sensor when the opaque connector is not engaged with said connector receiver and 2) allow the second portion of the detection light to reach said light sensor when the opaque connector is engaged with said connector receiver and is blocking the first portion of the detection light.

32. An apparatus according to claim 31, wherein said detection-light source and said light sensor are located on opposite sides of said at least one window.