Electrode configuration for LiMCA

• US 9,476,850 B2
• Filed: 08/14/2015
• Issued: 10/25/2016
• Est. Priority Date: 03/04/2004
• Status: Active Grant

• Current Assignee: Novelis Incorporated (Hindalco Industries Limited)
• Original Assignee: Novelis Incorporated (Hindalco Industries Limited)
• Inventors: Marcotte, Jacques, Slusarenko, Yuhil
• Primary Examiner(s): Valone, Thomas F
• Application Number:
  US14/826,862
• Publication Number:
  US 20150355157A1
• Time in Patent Office: 438 Days
• Field of Search: 324/71.4
• US Class Current: 1/1
• CPC Class Codes: G01N 15/02 Investigating particle size or size distribution by measuring osmotic pressure G01N7/10; investigating sedimentation of particle suspensions G01N15/04; investigating individual particles G01N15/10
• CPC Class Codes: G01N 15/12 by observing changes in resistance or impedance across apertures when traversed by individual particles, e.g. by using the Coulter principle
• CPC Class Codes: G01N 27/403 Cells and electrode assemblies
• CPC Class Codes: G01N 33/205 in liquid state, e.g. molten metals

Abstract

Disclosed is a method and apparatus for reducing electromagnetic noise pick up in a Liquid Metal Cleanliness Analyzer (LiMCA), used to detect and measure particles in molten metal. A first electrode inserted in the molten metal is electrically insulated from second and third electrodes, also inserted in the molten metal. Molten metal and particles pass between the first electrode and the second and third electrodes through a passage in the electrical insulation. The second and third electrodes have a configuration with respect to the first electrode sufficient to establish symmetrical current loops between the first electrode and the second and third electrodes when a current is supplied to the second and third electrodes. The current is supplied from an ultra-capacitor. Electromagnetic noise in the symmetrical current loops is detected and is added in opposition to reduce the amplitude of the electromagnetic noise.

Claims

1. A liquid metal cleanliness analyzer comprising:

an insulating wall comprising a passage;

a first electrode disposed proximate to a first side of the insulating wall;

at least one additional electrode proximate to a second side of the insulating wall, wherein the second side is opposite of the first side;

a computation apparatus; and

a current supply system connected to the first electrode and to the at least one additional electrode, wherein;

the computation apparatus is configured to measure a voltage between the first electrode and the at least one additional electrode while liquid metal flows through the passage;

when a current measured falls below a predetermined level, the liquid metal cleanliness analyzer is configured to suspend measurement of the voltage while the current supply system is adjusted to return the current to an initial value; and

the measurement is restarted after the current is returned to the initial value.

2. The liquid metal cleanliness analyzer of claim 1, wherein the predetermined level is approximately 90% of the initial value.

3. The liquid metal cleanliness analyzer of claim 1, wherein at least part of the current supply system of the liquid metal cleanliness analyzer is disposed within an electrically shielding enclosure.

4. The liquid metal cleanliness analyzer of claim 3, wherein the electrically shielding enclosure is electrically connected to the at least one additional electrode.

5. The liquid metal cleanliness analyzer of claim 3, further comprising a reference electrode, wherein a portion of the reference electrode is disposed in the liquid metal and the reference electrode is electrically connected to the electrically shielding enclosure.

6. The liquid metal cleanliness analyzer of claim 1, wherein the at least one additional electrode comprises two additional electrodes.

7. The liquid metal cleanliness analyzer of claim 6, wherein the current supply system is configured to simultaneously supply equal currents to the two additional electrodes such that the current travels through the liquid metal flowing through the passage to the first electrode.

8. The liquid metal cleanliness analyzer of claim 7, wherein:

the two additional electrodes are equidistantly disposed on opposite sides of the first electrode;

current loops are formed between each additional electrode and the first electrode such that each current loop creates a magnetic field; and

the liquid metal cleanliness analyzer is configured to balance the magnetic fields to reduce electrical noise.

9. The liquid metal cleanliness analyzer of claim 1, wherein the current supply system comprises an ultra-capacitor, at least one shunt resistor, and at least one voltage controlled resistor.

10. The liquid metal cleanliness analyzer of claim 1, wherein, after the measurement is complete, a direction of the liquid metal flowing through the passage reverses.

11. A method of operating a liquid metal cleanliness analyzer, the method comprising:

locating a first electrode proximate to a first side of an insulating wall of the liquid metal cleanliness analyzer;

locating at least one additional electrode of the liquid metal cleanliness analyzer proximate to a second side of the insulating wall, wherein the second side is opposite of the first side;

connecting a current supply system to the first electrode and to the at least one additional electrode;

measuring a voltage with a computation apparatus between the first electrode and the at least one additional electrode while liquid metal flows through a passage of the insulating wall;

suspending the measurement when a current measured falls below a predetermined level;

returning the current to an initial value while the measurement is suspended; and

restarting the measurement after the current is returned to the initial value.

12. The method of claim 11, wherein the predetermined level is approximately 90% of the initial value.

13. The method of claim 11, further comprising placing at least a portion of the current supply system of the liquid metal cleanliness analyzer within an electrically shielding enclosure.

14. The method of claim 13, further comprising electrically connecting the electrically shielding enclosure to the at least one additional electrode.

15. The method of claim 13, further comprising electrically connecting a reference electrode to the electrically shielding enclosure.

16. The method of claim 11, wherein the at least one additional electrode comprises two additional electrodes.

17. The method of claim 16, further comprising simultaneously supplying equal currents to the two additional electrodes such that the current travels through the liquid metal flowing through the passage to the first electrode.

18. The method of claim 17, further comprising:

placing the two additional electrodes on opposite sides of the first electrode equidistant from the first electrode such that current loops are formed between each additional electrode and the first electrode such that each current loop creates a magnetic field; and

balancing the magnetic fields to reduce electrical noise.

19. The method of claim 11, wherein the current supply system comprises an ultra-capacitor, at least one shunt resistor, and at least one voltage controlled resistor.

20. The method of claim 11, further comprising reversing a direction of the liquid metal flowing through the passage after the measurement is complete.