Electrical box location indicator system

• US 9,478,957 B1
• Filed: 09/02/2015
• Issued: 10/25/2016
• Est. Priority Date: 07/30/2012
• Status: Active Grant

• Current Assignee: Richard K. Solomon
• Original Assignee: Richard K. Solomon
• Inventors: Solomon, Richard K.
• Primary Examiner(s): Michener, Joshua J
• Assistant Examiner(s): Minter, Keith
• Application Number:
  US14/843,669
• Time in Patent Office: 419 Days
• US Class Current: 1/1
• CPC Class Codes: E04F 19/00 Other details of constructional parts for finishing work on buildings ladders, e.g. climbing irons, E06C9/04
• CPC Class Codes: E04F 21/00 Implements for finishing work on buildings for working or treating building elements of stone or stone-like material B28D
• CPC Class Codes: F16M 13/02 for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
• CPC Class Codes: H02G 3/10 for surface mounting on a wall
• CPC Class Codes: H02G 3/12 for flush mounting

Abstract

An electrical box location indicator system for use when installing a wall panel over a mounted electrical box. An electrical box is fixedly attached to a structural wall member such that a portion of a box sidewall is directly touching a member side face orthogonal to a member front face. A first tab and a second tab project outwardly and away from a box front lip such that both tabs are coplanar with the box sidewall and orthogonal to the member front face. The first tab and the second tab push against a rear panel surface of the wall panel to create a bow in the wall panel that indicates the location of the electrical box. The first tab and the second tab are snapped or cut off after processing of the wall panel is completed.

Claims

1. An electrical box location indicator system (100) for use when installing a wall panel (220) over a mounted electrical box (300), wherein said system (100) comprises:

a. a structural wall member (210) disposed in a structural wall frame (200), where the wall member (210) has a member front face (212) disposed on a Plane A (500) and a member side face (214) orthogonal to Plane A (500); and

b. the electrical box (300) fixedly attached to the member side face (214), wherein the electrical box (300) comprises;

i. a box sidewall (310);

ii. a box rear side (350);

iii. an opposing open box front side (360) having a box front lip (362), wherein the electrical box (300) is fixedly attached to the member side face (214) such that a portion of the box sidewall (310) is touching the member side face (214) and the box front lip (362) projects out and away from the member front face (212) by a box projection distance (370);

wherein the box projection distance (370) is equal to a thickness (228) of the wall panel (220);

iv. a first tab (400) removably attached to the box front lip (362), wherein the first tab (400) projects outwardly and away from the box front lip (362) such that the first tab (400) is coplanar with the box sidewall (310) and orthogonal to the member front face (212), wherein the first tab (400) is flat and blunt, wherein the first tab (400) comprises non cutting round edges, wherein the first tab (400) comprises a first tab rear edge (402) disposed contiguously on the box front lip (362), wherein the first tab (400) comprises a first scored line (404) disposed at an interface of the box front lip (362) and the first tab rear edge (402), wherein the first scored line (404) allows for the first tab to be removed after installing the wall panel (220) over the mounted electrical box (300); and

v. a second tab (450) removably attached to the box front lip (362) and opposite of the first tab (400), wherein the second tab (450) projects outwardly and away from the box front lip (362) such that the second tab (450) is coplanar with the box sidewall (310) and orthogonal to the member front face (212), wherein the second tab (450) is flat and blunt, wherein the second tab (450) comprises non cutting round edges, wherein the second tab (450) comprises a second tab rear edge (452) disposed contiguously on the box front lip (362), wherein the second tab (450) comprises a second scored line (454) disposed at an interface of the box front lip (362) and the second tab rear edge (452), wherein the second scored line (454) allows for the second tab to be removed after installing the wall panel (220) over the mounted electrical box (300);

wherein upon installation, the wall panel (220) is fastened to the structural wall frame (200) such that a rear panel surface (224) of the wall panel (220) faces the member front face (212), wherein the first tab (400) and the second tab (450) pushes against the rear panel surface (224), thereby creating a bow in the wall panel (220) to indicate a location of the electrical box (300) on the wall panel (220), wherein the electrical box location indicator system (100) further includes a cutting device used to cut around the projecting electrical box (300) to create a panel aperture (226), wherein after installation the panel aperture (226) is formed in the wall panel (220), wherein the panel aperture (226) fits around the electrical box (300) to eliminate the bow in the wall panel (220) such that the box front lip (362) is disposed flushed with a front panel surface (222) of the wall panel (220), wherein the first tab (400) and the second tab (400) are snapped or cut off at the first scored line (404) and the second scored line (454) respectively.

2. The system (100) of claim 1, wherein the first tab (400) or the second tab (450) has a width of about ½

to 1 inch from a tab first side edge to a tab second side edge, wherein the first tab (400) or the second tab (450) has a depth of about ¼

to 1 inch from a tab front edge to the tab rear edge.

3. The system (100) of claim 2, wherein the tab front edge (410) is tapered to a point or curved.

4. The system (100) of claim 1, wherein the first tab (400) or the second tab (450) is in a shape of an arrow tip.

5. The system (100) of claim 1, wherein the electrical box (300) is in a shape of a circular box, a rectangular box, or a polygonal box.

6. The system (100) of claim 1, wherein the electrical box (300) is a fan fixture box, a ceiling box, a wall box, a floor box, a light fixture box, an outlet box, or a low-voltage box.

7. The system (100) of claim 1, wherein the structural wall member (210) is a structural stud, a blocking board, or a joist.

8. The system (100) of claim 1, wherein a thickness (228) of the wall panel (220) is equal to the box projection distance (370).

9. The system (100) of claim 8, wherein the box projection distance (370) and the thickness (228) of the wall panel (220) is about ½

to 1 inch.