Piezoelectric energy harvester device with a stopper structure, system, and methods of use and making

• US 9,479,089 B2
• Filed: 12/31/2013
• Issued: 10/25/2016
• Est. Priority Date: 03/13/2013
• Status: Expired due to Fees

• Current Assignee: Wireless Sensor Solutions, LLC
• Original Assignee: MicroGen Systems, Inc.
• Inventors: Andosca, Robert G., McDonald, T. Gus, Trauernicht, David, Vaeth, Kathleen M.
• Primary Examiner(s): DOUGHERTY, THOMAS M
• Application Number:
  US14/145,560
• Publication Number:
  US 20150188458A1
• Time in Patent Office: 1,029 Days
• Field of Search: 310311-371
• US Class Current: 1/1
• CPC Class Codes: F03G 7/08 recovering energy derived from swinging, rolling, pitching or like movements, e.g. from the vibrations of a machine
• CPC Class Codes: H02N 2/181 Circuits; Control arrangements or methods
• CPC Class Codes: H02N 2/186 Vibration harvesters
• CPC Class Codes: H02N 2/188 adapted for resonant operation
• CPC Class Codes: H02N 2/22 Methods relating to manufacturing, e.g. assembling, calibration
• CPC Class Codes: H10N 30/01 Manufacture or treatment
• CPC Class Codes: H10N 30/306 Cantilevers

Abstract

The present invention relates to an energy harvester device comprising an elongate resonator beam comprising a piezoelectric material, the resonator beam extending between first and second ends; a base connected to the resonator beam at the first end with the second end being freely extending from the base as a cantilever; a mass attached to the second end of the resonator beam; a package surrounding at least a portion of the second end of the resonator beam; and a stopper connected to the mass and/or the second end of the resonator beam, where the stopper is configured to prevent contact between the second end of the resonator beam and the package. Also disclosed is a system, a method of powering an electrically powered apparatus, and methods of producing an anergy harvester device.

Claims

1. An energy harvester device comprising:

an elongate resonator beam comprising a piezoelectric material, said resonator beam extending between first and second ends;

a base connected to the resonator beam at the first end with the second end being freely extending from the base as a cantilever;

a mass attached to the second end of the resonator beam;

a package surrounding at least a portion of the second end of the resonator beam, wherein the package defines interior walls which in their totality comprise no more than two horizontal interior surfaces defining first and second horizontal planes and no more than two vertical interior surfaces defining first and second vertical planes; and

a stopper connected to the mass and/or the second end of the resonator beam, wherein the stopper is configured to prevent contact between the second end of the resonator beam and the package.

2. The device according to claim 1, wherein the stopper comprises a portion that extends from the second end and/or the mass.

3. The device according to claim 2, wherein the stopper is flexible.

4. The device according to claim 1, wherein the package is formed as a single structure with the base.

5. The device according to claim 1, wherein the stopper is connected to a single surface of the second end and/or the mass.

6. The device according to claim 1, wherein the stopper is connected to a first surface of the second end and/or the mass and a second surface of the second end and/or the mass.

7. The device according to claim 6, wherein the second surface of the second end and/or the mass opposes the first surface of the second end and/or the mass.

8. The device according to claim 1, wherein the stopper is constructed of a material selected from the group consisting of metal, photoresist, polyimide, SiO₂, and other complementary metal-oxide-semiconductor compatible material.

9. The device according to claim 1, wherein the resonator beam comprises a laminate formed of a plurality of layers.

10. The device according to claim 9, wherein the plurality of layers comprise at least two different materials.

11. The device according to claim 1 further comprising:

one or more electrodes in electrical contact with said piezoelectric material.

12. The device according to claim 11, wherein the one or more electrodes comprises a material selected from the group consisting of molybdenum and platinum.

13. The device according to claim 11 further comprising:

electrical harvesting circuitry in electrical connection with the one or more electrodes to harvest electrical energy from said piezoelectric material.

14. The device according to claim 1, wherein the piezoelectric material is selected from the group consisting of aluminum nitride, zinc oxide, and lead zirconate titinate compounds.

15. A system comprising:

an electrically powered apparatus and

the device according to claim 1 electrically coupled to the apparatus.

16. The system according to claim 15, wherein the electrically powered apparatus is selected from the group consisting of a laptop computer;

a tablet computer;

a cell phone;

a smart phone;

an e-reader;

an MP3 player;

a telephony headset;

headphones;

a router;

a gaming device;

a gaming controller;

a mobile internet adapter;

a camera;

wireless sensors;

wireless sensor motes (for networks monitoring industrial, rail, buildings, agriculture, etc.);

tire pressure sensor monitors;

powering simple displays on power tools;

agriculture devices for monitoring livestock;

medical devices;

human body monitoring devices; and

toys.

17. The system according to claim 15, wherein the stopper comprises a portion that extends from the second end and/or the mass.

18. The system according to claim 17, wherein the stopper is flexible.

19. The system according to claim 15, wherein the package is formed as a single structure with the base.

20. The system according to claim 15, wherein the stopper is connected to a single surface of the second end and/or the mass.

21. The system according to claim 15, wherein the stopper is connected to a first surface of the second end and/or the mass a second surface of the second end and/or the mass.

22. The system according to claim 21, wherein the second surface of the second end and/or the mass opposes the first surface of the second end and/or the mass.

23. The system according to claim 15, wherein the stopper is constructed of a material selected from the group consisting of metal, photoresist, polyimide, SiO₂, and other complementary metal-oxide-semiconductor compatible material.

24. The system according to claim 15, wherein the resonator beam comprises a laminate formed of a plurality of layers.

25. The system according to claim 24, wherein the plurality of layers comprise at least two different materials.

26. The system according to claim 15 further comprising:

one or more electrodes in electrical contact with said piezoelectric material.

27. The system according to claim 26, wherein the one or more electrodes comprises a material selected from the group consisting of molybdenum and platinum.

28. The system according to claim 26 further comprising:

electrical harvesting circuitry in electrical connection with the one or more electrodes to harvest electrical energy from said piezoelectric material.

29. The system according to claim 15, wherein the piezoelectric material is selected from the group consisting of aluminum nitride, zinc oxide, and lead zirconate titinate compounds.

30. A method of powering an electrically powered apparatus, said method comprising:

providing the system according to claim 15;

subjecting the system to movement or vibrations to generate electrical energy from said piezoelectric material; and

transferring said electrical energy from said piezoelectric material to said apparatus to provide power to the apparatus.

31. The method according to claim 30, wherein said apparatus is selected from the group consisting of a laptop computer;

a tablet computer;

a cell phone;

a smart phone;

an e-reader;

an MP3 player;

a telephony headset;

headphones;

a router;

a gaming device;

a gaming controller;

a mobile internet adapter;

a camera;

wireless sensors;

wireless sensor motes (for networks monitoring industrial, rail, buildings, agriculture, etc.);

tire pressure sensor monitors;

powering simple displays on power tools;

agriculture devices for monitoring livestock;

medical devices;

human body monitoring devices; and

toys.

32. The method according to claim 30, wherein the stopper comprises a portion that extends from the second end and/or the mass.

33. The method according to claim 32, wherein the stopper is flexible.

34. The method according to claim 30, wherein the package is formed as a single structure with the base.

35. The method according to claim 30, wherein the stopper is connected to a single surface of the second end and/or the mass.

36. The method according to claim 30, wherein the stopper is connected to a first surface of the second end and/or the mass a second surface of the second end and/or the mass.

37. The method according to claim 36, wherein the second surface of the second end and/or the mass opposes the first surface of the second end and/or the mass.

38. The method according to claim 30, wherein the stopper is constructed of a material selected from the group consisting of metal, photoresist, polyimide, SiO₂, and other complementary metal-oxide-semiconductor compatible material.

39. The method according to claim 30, wherein the resonator beam comprises a laminate formed of a plurality of layers.

40. The method according to claim 39, wherein the plurality of layers comprise at least two different materials.

41. The method according to claim 30, wherein the system further comprises:

one or more electrodes in electrical contact with said piezoelectric material.

42. The method according to claim 41, wherein the one or more electrodes comprises a material selected from the group consisting of molybdenum and platinum.

43. The method according to claim 41, wherein the system further comprises:

electrical harvesting circuitry in electrical connection with the one or more electrodes to harvest electrical energy from said piezoelectric material.

44. The method according to claim 30, wherein the piezoelectric material is selected from the group consisting of aluminum nitride, zinc oxide, and lead zirconate titinate compounds.