Endoprosthesis delivery system

• US 9,480,589 B2
• Filed: 05/13/2005
• Issued: 11/01/2016
• Est. Priority Date: 05/13/2005
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Inventors: Breyer, Debbie, Gerdts, Michael
• Primary Examiner(s): Tyson, Melanie
• Assistant Examiner(s): COLELLO, ERIN L
• Application Number:
  US11/129,136
• Publication Number:
  US 20060259114A1
• Time in Patent Office: 4,190 Days
• Field of Search: 623/1.11, 623/1.23, 606/108, 604/525
• US Class Current: 1/1
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
• CPC Class Codes: A61F 2002/9583 Means for holding the stent on the balloon, e.g. using protrusions, adhesives or an outer sleeve
• CPC Class Codes: A61F 2250/0036 differing in thickness
• CPC Class Codes: A61F 2250/0039 differing in diameter

Abstract

Implantable medical endoprosthesis delivery systems as well as related systems and methods are disclosed.

Claims

1. An implantable medical endoprosthesis delivery system, comprising:

an outer member including an inner layer, an intermediate layer and an outer layer, wherein the outer member defines a distal end and a length, and wherein the outer layer has a first thickness at a first position proximal of the distal end, a second thickness smaller than the first thickness at a second position closer to the distal end than the first position, the outer layer having a gradual transition region between the first thickness and the second thickness, and a third thickness larger than the second thickness at a third position closer to the distal end than the second position;

an inner member at least partially surrounded by the outer member; and

wherein the outer member is slidable along the inner member;

wherein,

the distal end of the outer member is disposed distal to an implantable medical endoprosthesis disposed between a distal portion of the outer and inner members;

the second position of the outer layer extends proximal of a proximal end of the implantable medical endoprosthesis;

the inner layer of the outer member has a uniform thickness and extends along the length of the outer member;

the inner layer defines an inner diameter of the outer member at any position along the outer member; and

the outer member defines a first inner diameter and a first outer diameter at the first position of the outer layer, the outer member further defining a second inner diameter and a second outer diameter at the second position of the outer layer, wherein the second inner diameter and the second outer diameter are greater than the first inner diameter and the first outer diameter such that the outer member is flared along the gradual transition region between the first position and the second position.

2. The implantable medical endoprosthesis delivery system of claim 1, wherein the first thickness is at least about 10% thicker than the second thickness.

3. The implantable medical endoprosthesis delivery system of claim 1, wherein the first thickness is at least about 135 microns and the second thickness is about 115 microns or less.

4. The implantable medical endoprosthesis delivery system of claim 1, wherein, a ratio of a difference between the second inner diameter and the first inner diameter to a difference between the second outer diameter and the first outer diameter is greater than 1.

5. The implantable medical endoprosthesis delivery system of claim 4, wherein the ratio is at least about 2.

6. The implantable medical endoprosthesis delivery system of claim 5, wherein the ratio is at least about 3.25.

7. The implantable medical endoprosthesis delivery system of claim 4, wherein the distal portion of the outer member adjacent to the third position of the outer layer surrounds the implantable medical endoprosthesis.

8. The implantable medical endoprosthesis delivery system of claim 1, wherein a thickness of the inner member decreases from a first thickness at a first position proximal of a distal end of the inner member to a second, smaller thickness at a second position closer to the distal end of the inner member.

9. The implantable medical endoprosthesis delivery system of claim 8, wherein an outer diameter defined by the inner member decreases from a first outer diameter at the first position of the inner member to a second outer diameter at the second position of the member position.

10. The implantable medical endoprosthesis delivery system of claim 1, wherein the inner layer is surrounded by the outer layer.

11. The implantable medical endoprosthesis delivery system of claim 10, wherein the intermediate layer is disposed between the outer and inner layers.

12. The implantable medical endoprosthesis delivery system of claim 11, wherein the intermediate layer is a braid.

13. The implantable medical endoprosthesis delivery system of claim 12, wherein the braid extends at least between the first and second positions of the outer member.

14. The implantable medical endoprosthesis delivery system of claim 10, wherein the outer layer includes a distal outer layer and a proximal outer layer different from the distal outer layer, substantially all of the proximal outer layer being disposed proximal to the second position of the outer layer.

15. The implantable medical endoprosthesis delivery system of claim 14, wherein the proximal outer layer is formed from a material having a higher durometer than a material from which the distal outer layer is formed.

16. The implantable medical endoprosthesis delivery system of claim 14, wherein at least a portion of the proximal outer layer defines a thickness that decreases from the first thickness to a fourth thickness intermediate the first and second thicknesses.

17. The implantable medical endoprosthesis delivery system of claim 1, wherein the implantable medical endoprosthesis is a self expanding stent.

18. An implantable medical endoprosthesis delivery system, comprising:

an outer member including an inner layer, an intermediate layer and an outer layer, wherein the outer member defines a distal end and a length, wherein the outer layer has a first thickness at a first position proximal of the distal end, a second thickness smaller than the first thickness at a second position closer to the distal end than the first position, the outer layer having a gradual transition region between the first thickness and the second thickness, and a third thickness larger than the second thickness at a third position closer to the distal end than the second position;

an inner member at least partially surrounded by the outer member, the inner member including a distal portion and an outer diameter, wherein the outer diameter decreases continuously along the distal portion; and

a bumper disposed about the inner member at the second position, wherein the bumper is free to move along at least a portion of the inner member;

wherein;

the outer member is slidable along the inner member;

the second position of the outer layer is disposed at least about 70 mm proximal to the distal end of the outer member;

the outer and inner members are configured so that an implantable medical endoprosthesis can be at least partially disposed therebetween, wherein the second position of the outer layer extends proximal of a proximal end of the implantable medical endoprosthesis;

the inner layer of the outer member has a uniform thickness and extends along the length of the outer member;

the inner layer of the outer member defines an inner diameter of the outer member at any position along the outer member and

the outer member defines a first inner diameter and a first outer diameter at the first position of the outer layer, the outer member further defining a second inner diameter and a second outer diameter at the second position of the outer layer, wherein the second inner diameter and the second outer diameter are greater than the first inner diameter and the first outer diameter such that the outer member is flared along the gradual transition region between the first position and the second position;

a maximum outer diameter of the bumper is less than a third inner diameter of the outer member defined at the third position.

19. The implantable medical endoprosthesis delivery system of claim 18, wherein the second position of the outer layer is disposed at least about 90 mm proximal to the distal end of the outer member.

20. The implantable medical endoprosthesis delivery system of claim 18, wherein the first thickness is at least about 10% thicker than the second thickness.

21. An implantable medical endoprosthesis delivery system, comprising:

a multi-layered outer member including an inner layer, an intermediate layer and an outer layer, wherein the outer member defines a distal end and a length, wherein the outer layer of material defines a first thickness at a first position of the outer layer proximal of the distal end, a second thickness at a second position of the outer layer closer to the distal end than the first position, the first thickness being different from the second thickness, the outer layer having a gradual transition region between the first thickness and the second thickness, and a third thickness larger than the second thickness at a third position of the outer layer closer to the distal end than the second position;

an inner member at least partially surrounded by the outer member, wherein an outer diameter of the inner member decreases continuously along a distal portion of the inner member, the inner member defining a first outer diameter at a position aligned with the first position of the outer member and a second, smaller outer diameter at a position aligned with the second position of the outer member wherein the outer member is slidable along the inner member; and

an implantable medical endoprosthesis is at least partially disposed between a distal portion of the outer member and the distal portion of the inner member, wherein the second position of the outer layer extends proximal of a proximal end the implantable medical endoprosthesis;

the inner layer of the outer member has a uniform thickness and extends along the length of the outer member;

the inner layer of the outer member defining an inner diameter of the outer member at any position along the outer member;

wherein, the outer member defines a first inner diameter and a first outer diameter at the first position of the outer layer, the outer member further defining a second inner diameter and a second outer diameter at the second position of the outer layer, wherein the second inner diameter and the second outer diameter are greater than the first inner diameter and the first outer diameter such that the outer member is flared along the gradual transition region between the first position and the second position;

wherein the outer member further defines a third inner diameter at the third position, the third inner diameter being greater than the first inner diameter.