Flow distributors for electrochemical separation

• US 9,481,585 B2
• Filed: 11/11/2011
• Issued: 11/01/2016
• Est. Priority Date: 11/12/2010
• Status: Active Grant

• Current Assignee: Evoqua Water Technologies LLC
• Original Assignee: Evoqua Water Technologies LLC
• Inventors: Liang, Li-Shiang, Yeo, Keng Hoo, Yong, Zhee Min Jimmy
• Primary Examiner(s): Mendez, Zulmariam
• Application Number:
  US13/294,235
• Publication Number:
  US 20120118731A1
• Time in Patent Office: 1,817 Days
• Field of Search: 204/242, 204/275.1, 204518-520, 204522-525, 204/627, 204632-636, 204/638, 204/639
• US Class Current: 1/1
• CPC Class Codes: B01D 2315/10 Cross-flow filtration
• CPC Class Codes: B01D 61/463 comprising the membrane sequence AC or CA, where C is a cation exchange membrane
• CPC Class Codes: B01D 61/48 having one or more compartments filled with ion-exchange material , e.g. electrodeionisation
• CPC Class Codes: B01D 61/50 Stacks of the plate-and-frame type
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing
• CPC Class Codes: C02F 1/4693 electrodialysis
• CPC Class Codes: C02F 1/4695 electrodeionisation
• CPC Class Codes: C02F 2201/46 Apparatus for electrochemical processes
• CPC Class Codes: C25B 9/00 Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
• CPC Class Codes: C25B 9/19 with diaphragms
• CPC Class Codes: C25B 9/70 Assemblies comprising two or more cells
• CPC Class Codes: H01F 41/02 for manufacturing cores, coils, or magnets H01F41/14 takes precedence; for dynamo-electric machines H02K15/00
• CPC Class Codes: Y02A 20/124 Water desalination
• CPC Class Codes: Y10T 29/49002 Electrical device making
• CPC Class Codes: Y10T 29/4902 Electromagnet, transformer or inductor

Abstract

An electrochemical separation system may be modular and may include at least a first modular unit and a second modular unit. Each modular unit may include a cell stack and a frame. The frame may include a manifold system. A flow distribution system in the frame may enhance current efficiency. Spacers positioned between modular units may also enhance current efficiency of the system.

Claims

1. A flow distributor for electrochemical separation, comprising:

a first side configured to be disposed outside of and proximate sides of a plurality of alternating ion depleting and ion concentrating compartments of a cell stack of an electrochemical separation device, and a second side arranged opposite the first side;

a plurality of first passages, distinct from the plurality of alternating ion depleting and ion concentrating compartments of the cell stack, oriented in a first direction and each of the first passages configured to deliver feed directly to more than one of the plurality of ion depleting or ion concentrating compartments of the cell stack of the electrochemical separation device; and

a plurality of second passages oriented in a second direction, the plurality of second passages in fluid communication with and proximate the plurality of first passages and configured to be disposed in fluid communication with an inlet manifold associated with the electrochemical separation device,

the plurality of first and second passages constructed and arranged in cooperation to define a flow path between the first and second sides of the flow distributor.

2. The flow distributor of claim 1, wherein the first direction is substantially vertical.

3. The flow distributor of claim 2, wherein the second direction is substantially horizontal.

4. The flow distributor of claim 1, wherein the plurality of first passages are arranged in parallel.

5. The flow distributor of claim 4, wherein the plurality of second passages are arranged in parallel.

6. The flow distributor of claim 1, wherein at least one first passage intersects at least one second passage.

7. The flow distributor of claim 6, further comprising a blocking member at an intersection of a first passage and a second passage.

8. The flow distributor of claim 1, wherein the plurality of first passages and the plurality of second passages are arranged to reduce current leakage within the electrochemical separation device.

9. The flow distributor of claim 8, wherein the plurality of first passages are arranged with the plurality of second passages to define a lattice structure.

10. The flow distributor of claim 1, wherein the flow distributor further comprises a plurality of ports on the first side.

11. The flow distributor of claim 10, wherein the flow distributor further comprises a plurality of ports on the second side.

12. The flow distributor of claim 11, wherein the plurality of ports on the first and second sides comprise slots.

13. The flow distributor of claim 11, wherein each port on the first side is oriented substantially perpendicular to compartments of the electrochemical separation device.

14. The flow distributor of claim 13, wherein each port on the second side is oriented substantially parallel to compartments of the electrochemical separation device.

15. The flow distributor of claim 14, wherein the plurality of ports on the second side is fluidly connected to the plurality of ports on the first side via the flow path defined by the plurality of first and second passages.

16. The flow distributor of claim 13, wherein at least one port on the first side is in fluid communication with two or more compartments of the electrochemical separation device.

17. The flow distributor of claim 1, constructed and arranged to promote current flow to operating surfaces of the electrochemical separation device.

18. The flow distributor of claim 1, further comprising a port substantially centered with respect to the flow distributor to promote uniform flow distribution from the inlet manifold to the compartments of the electrochemical separation device.

19. The flow distributor of claim 1, constructed and arranged to fluidly isolate concentrated and diluted outlet streams associated with the electrochemical separation device.

20. The flow distributor of claim 1, configured to be removably received by the electrochemical separation device.

21. The flow distributor of claim 1, wherein the flow distributor is configured to be inserted into a recess of a frame surrounding the cell stack of the electrochemical separation device.

22. The flow distributor of claim 1, wherein the second side is configured to be disposed proximate the inlet manifold associated with the electrochemical separation device.

23. The flow distributor of claim 1, wherein the first side is further configured to be disposed proximate a plurality of inlets to the compartments of the cell stack of the electrochemical separation device.

24. The flow distributor of claim 1, wherein the flow distributor is configured to promote current efficiency within the electrochemical separation device.

25. The flow distributor of claim 1, wherein the flow distributor is configured to form a current bypass path having an electrical resistance greater than an electrical resistance of a path through the plurality of compartments of the cell stack of the electrochemical separation device.