Exhaust gas collector for an exhaust aftertreatment system

• US 9,482,154 B2
• Filed: 12/05/2012
• Issued: 11/01/2016
• Est. Priority Date: 12/05/2012
• Status: Active Grant

• Current Assignee: Cummins PowerGen IP, Inc. (Cummins Incorporated)
• Original Assignee: Cummins Cal Pacific LLC (Cummins Incorporated), Cummins PowerGen IP, Inc. (Cummins Incorporated)
• Inventors: Van Niekerk, Herman, Johnson, Claude M.
• Primary Examiner(s): Wongwian, Phutthiwat
• Assistant Examiner(s): Ibroni, Stefan
• Application Number:
  US13/706,057
• Publication Number:
  US 20140150433A1
• Time in Patent Office: 1,427 Days
• Field of Search: 738/637.1, 60/395
• US Class Current: 1/1
• CPC Class Codes: F01D 25/30 Exhaust heads, chambers, or the like
• CPC Class Codes: F01N 13/008 Mounting or arrangement of exhaust sensors in or on exhaust apparatus sensor arrangements for engine control F02D41/1439
• CPC Class Codes: F01N 2560/00 Exhaust systems with means for detecting or measuring exhaust gas components or characteristics
• CPC Class Codes: F01N 2560/025 for measuring or detecting O2, e.g. lambda sensors
• CPC Class Codes: F01N 2560/026 for measuring or detecting NOx
• CPC Class Codes: F02C 7/00 Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants controlling F02C9/00
• CPC Class Codes: F05D 2270/083 by monitoring combustion conditions

Abstract

An exhaust gas collector for use in a duct of an exhaust gas aftertreatment system includes generally T-shaped tubular sample members having closed upstream ends, downstream ends and spaced apart exhaust collection holes. The downstream ends of the tubular members are fluidly coupled at a common collection location in the center of the duct. The tubular members are positioned in the duct with the exhaust collection holes at locations distributed across a cross sectional area of a duct to collect exhaust samples from across the cross sectional area of the duct. All exhaust gas samples collected by the exhaust gas collector are collected by one of the sample members having a downstream end coupled to the common collection location. A non-sample collecting accumulator tube is fluidly coupled to the common collection location of the tubular sample members. A sensor senses the mixed exhaust gas in the accumulator tube.

Claims

1. An exhaust aftertreatment system, comprising:

a duct having an inlet region, an outlet region, and a cross sectional area;

an exhaust gas collector in the duct, including;

a plurality of tubular sample members having upstream ends, downstream ends and one or more spaced apart exhaust collection holes, wherein the downstream ends of the tubular members are fluidly coupled at a common collection location, the tubular members are positioned in the duct with the exhaust collection holes at locations distributed across the cross sectional area and are adapted to collect exhaust samples from the one or more exhaust collection holes from across the cross sectional area of the duct;

a non-sample collecting accumulator tube having a first portion fluidly coupled to the common collection location with a length extending radially from the common collection location, wherein the non-sample collecting accumulator tube and common collection location are adapted to mix and convey the exhaust gas samples collected from all of the plurality of sample members to a second portion of the non-sample collecting accumulator tube that is placed in the duct at a location relative to the radially extending portion of the first portion that is downstream relative to the flow of gas in the duct, and wherein all exhaust gas samples conveyed in the non-sample collecting accumulator are collected by the plurality of sample members having the downstream ends coupled to the common collection location; and

a sensor to sense the mixed exhaust gas in the accumulator tube.

2. The exhaust aftertreatment system of claim 1 wherein at least some or all of the plurality of tubular sample members are substantially identical.

3. The exhaust aftertreatment system of claim 2 wherein at least some or all of the tubular sample members are generally symmetrically positioned in the duct.

4. The exhaust aftertreatment system of claim 3 wherein at least some or all of the tubular sample members are coupled at a common collection location that is generally centered in the cross sectional area of the duct.

5. The exhaust aftertreatment system of claim 4 wherein at least some or all of the tubular sample members have a portion extending radially from the common collection location.

6. The exhaust aftertreatment system of claim 5 wherein at least some or all of the tubular sample members have a portion extending generally circumferentially from the radially extending portions.

7. The exhaust aftertreatment system of claim 5 wherein the common collection location and downstream ends of the tubular sample members are located generally downstream in the duct from the upstream ends of the tubular sample members.

8. The exhaust aftertreatment system of claim 4 wherein the tubular sample members include generally T-shaped members having a base portion and a cross portion, and wherein the base portions extend radially from the common collection location and the cross portions extend generally circumferentially.

9. The exhaust aftertreatment system of claim 4 wherein:

the second portion of the accumulator tube has a length that extends from the first portion generally parallel to a flow of exhaust gas; and

the sensor senses the mixed exhaust gas in the second portion of the accumulator tube at a location spaced from the first portion.

10. The exhaust aftertreatment system of claim 9 wherein the second portion of the accumulator tube has a downstream end that opens into the duct.

11. The exhaust aftertreatment system of claim 1 wherein the common collection location is generally centered in the cross sectional area of the duct.

12. The exhaust aftertreatment system of claim 1 and further including a valve to selectively couple at least some of the tubular sample members to the common collection location.

13. The exhaust aftertreatment system of claim 1 wherein at least some of the tubular sample members have closed upstream ends.

14. The exhaust aftertreatment system of claim 1, wherein each of the exhaust collection holes includes an open end configured to receive the exhaust gas, and the open end of each exhaust collection hole is open to the duct and flush with the tubular sample members.

15. The exhaust aftertreatment system of claim 1, wherein the sensor senses at least one of NO_x and O₂ within the mixed exhaust gas.

16. An exhaust aftertreatment system, comprising:

a duct having an inlet region, an outlet region, and a cross sectional area;

an exhaust gas collector in the duct, including;

a common collection location generally centrally located in the duct;

a plurality of tubular sample members to collect exhaust gas samples and direct the samples to the common collection location, each sample member including;

a first portion fluidly coupled to and extending radially from the common collection location;

at least one second portion fluidly coupled to the first portion, the second portion extending from the first portion in a generally circumferential direction in the duct; and

spaced apart exhaust collection holes in the first and second portions, wherein the sample members are positioned in the duct with the exhaust collection holes at locations distributed across the cross sectional area to collect exhaust samples from across the cross sectional area of the duct, and all exhaust gas samples collected at the common collection location are collected by the plurality of sample members;

an accumulator tube fluidly coupled to the common collection location including;

a first portion having a length that extends radially from the common collection location; and

a second portion having a length and an open downstream end, wherein the second portion extends axially from the first portion and the open downstream end is located in an exhaust flow; and

a sensor to sense the mixed exhaust gas in the second portion of the accumulator tube.

17. The exhaust aftertreatment system of claim 16 wherein the tubular sample members include a plurality of generally T-shaped member symmetrically arranged around the common collection location.

18. An exhaust aftertreatment system, comprising:

a duct having an inlet region, an outlet region, and a cross sectional area;

an exhaust gas collector in the duct, including;

a common collection location generally centrally located in the duct;

a plurality of tubular sample members extending from and fluidly coupled to the common collection location, to collect exhaust gas samples and direct the samples to the common collection location, wherein the plurality of tubular sample members includes a portion that extends circumferentially within the duct; and

spaced apart exhaust collection holes in the sample members, wherein the sample members are positioned in the duct with the exhaust collection holes at locations distributed across the cross sectional area to collect exhaust samples from across the cross sectional area of the duct, and all exhaust gas samples collected at the common collection location are collected by the plurality of tubular sample members;

an accumulator tube fluidly coupled to the common collection location, wherein the exhaust samples collected from all of the plurality of sample members are mixed in the accumulator tube; and

a sensor to sense the mixed exhaust gas in the accumulator tube, wherein the sensor is within the duct.

19. The exhaust aftertreatment system of claim 18 wherein:

the accumulator tube includes a first portion having a length that extends radially from the common collection location and a second portion having a length that extends from the first portion generally parallel to a flow of exhaust gas (axially); and

the sensor senses the mixed exhaust gas in the second portion of the accumulator tube at a location spaced from the first portion.

20. The exhaust aftertreatment system of claim 18 and further including a valve to selectively couple at least some of the tubular sample members to the common collection location.