Inspection system for evaluating electrical parts for unwanted partial discharge

• US 9,482,710 B2
• Filed: 09/11/2013
• Issued: 11/01/2016
• Est. Priority Date: 09/11/2013
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations LLC (General Motors Company)
• Inventors: Agapiou, John S., Perry, Thomas A., Radlick, Jon Matthew
• Primary Examiner(s): Le, Toan
• Application Number:
  US14/024,185
• Publication Number:
  US 20150073733A1
• Time in Patent Office: 1,147 Days
• US Class Current: 1/1
• CPC Class Codes: G01R 31/003 Environmental or reliability tests of individual semiconductors G01R31/2642; of PCB's G01R31/2817; of IC's G01R31/2855; of other circuits G01R31/2849
• CPC Class Codes: G01R 31/1227 of components, parts or materials G01R31/1209, G01R31/1218, G01R31/18 take precedence; circuits therefor G01R31/14; testing vessels of electrodes G01R31/16
• CPC Class Codes: G01R 31/343 in operation

Abstract

An electrical part testing system for evaluating quality of an insulated electrical part, including a computer-controlled switching apparatus for providing an original voltage to the electrical part automatically according to a pre-established testing scheme calling for provision of voltage to each phase of the part, in turn, while grounding the other phases of the part. A high-frequency filter for receiving receive the original voltage, receiving a load voltage emanating from the electrical part in response to the part receiving the original voltage, and filtering the original voltage from the load voltage to isolate any partial-discharge voltage added to the original voltage by the electrical part while the part is being electrified by the original voltage, yielding a filtered signal. A computing device determines, based on a comparison of a peak amplitude of the partial-discharge inception voltage to a voltage threshold, the quality of the electrical part being tested.

Claims

1. An electrical part testing system, for evaluating quality of an insulated electrical part, comprising:

a computer-controlled switching apparatus configured and arranged to;

receive, from a computing device, a pre-determined testing scheme corresponding to the electrical part;

receive, from a voltage source, an original voltage having a pre-determined voltage level; and

provide the original voltage to the electrical part automatically according to the pre-established testing scheme;

a high-frequency filter configured and arranged to;

receive the original voltage;

receive a load voltage emanating from the electrical part in response to the part receiving the original voltage; and

filter the original voltage from the load voltage to isolate any partial-discharge inception voltage added to the original voltage by the electrical part while the part is being electrified by the original voltage, yielding a filtered signal; and

the computing device being configured and arranged to;

receive, from the high-frequency filter, the filtered signal;

compare a peak amplitude of the filtered signal to a voltage threshold, in a comparison; and

determine, based on the comparison, the quality of the electrical part being tested.

2. The system of claim 1, wherein:

the system further comprises a high-speed digitizer configured to;

receive, from the high-frequency filter, the filtered signal indicating any partial-discharge voltage isolated by the filter; and

convert the filtered signal to a digital-format, yielding filtered-and-processed signal; and

the computing device, in being configured and arranged to receive the filtered signal, is configured and arranged to receive the filtered-and-processed signal, having been filtered by the filter and processed by the digitizer.

3. The system of claim 1, wherein:

the system further comprises a voltage divider linked between the voltage source, being an impulse surge instrument, and the digitizer; and

the digitizer is configured to receive, from the voltage divider, the original voltage having been reduced by the divider.

4. The system of claim 1, wherein:

the electrical part has either three phases or five phases; and

the testing scheme, received by the computer-controlled switching apparatus, corresponds to the electrical part at least by being a three-phase testing scheme, if the part has three phases, and a five-phase testing scheme if the part has five phases.

5. The system of claim 1, wherein the original voltage, having the pre-determined voltage level, has a rise time between about 100 nanoseconds and about 200 nanoseconds.

6. The system of claim 1 wherein:

the receiving, comparing, and determining are computer-implemented operations; and

the computing device, in being configured and arranged to perform the receiving, comparing, and determining, comprises a computer-readable medium having computer-executable instructions that, when executed by a processor, cause the process to perform the receiving, comparing, and determining operations.

7. The system of claim 6, wherein the computing device further comprises the processor.

8. The system of claim 6, wherein the computer-executable instructions are further configured to cause the processor to generate and send, to the switching apparatus, an instruction signal comprising the testing scheme.

9. The system of claim 1, wherein:

the testing scheme includes a multi-phase procedure, pertaining to multiple phases of the electrical part being evaluated, by which the original voltage is to be applied, by the switching apparatus, to a first terminal of multiple part terminals, corresponding to multiple phases of the part, while each other terminal of the multiple part terminals is grounded, and this is repeated for each of the phases; and

the computing device is configured to perform the receiving and comparing with respect to each phase, wherein the computing device determines that the part has a low quality if the peak amplitude of partial-discharge voltage associated with any part phase exceeds the voltage threshold.

10. The system of claim 1, wherein the threshold is determined to vary, as a function of the amplitude of the applied voltage pulse, over time during a test period during which the electrical part is evaluated.

11. A method, for evaluating quality of an insulated electrical part, comprising:

receiving, by the switching apparatus, from a computing device, an instruction signal indicating a pre-determined testing scheme corresponding to the part, the original voltage to the electrical part being tested;

receiving, by a switching apparatus, an original voltage to be provided to the electrical part being tested;

providing, by the switching apparatus, in accord with the pre-determined testing scheme;

receiving, by the computing device, from high-frequency filter partial-discharge-inception-voltage signal indicating a peak amplitude; and

determining, by the computing device, whether the part is good by comparing the peak amplitude to a threshold;

wherein the partial-discharge-inception-voltage signal is a filtered signal prepared by;

receiving, by the high-frequency filter, from the voltage source, being an impulse surge instrument, the original voltage;

receiving, by the high-frequency filter, a load voltage emanating from the electrical part in response to the part receiving the original voltage from the switching apparatus; and

filtering, by the high-frequency filter, the original voltage from the load voltage to isolate any partial-discharge inception voltage added to the original voltage by the electrical part while the part is being electrified by the original voltage, yielding the filtered signal.

12. The method of claim 11, further comprising:

receiving, by a high-speed digitizer, from the high-frequency filter, the filtered signal; and

converting, by the digitizer, the filtered signal to a digital-format, yielding a filtered-and-processed signal;

wherein receiving, by the computing device the filtered signal comprises receiving the filtered-and-processed signal, having been filtered by the filter and processed by the digitizer.

13. The method of claim 11, wherein:

the electrical part includes multi-phases;

the testing scheme includes a multi-phase procedure, pertaining to multiple phases of the electrical part, by which the original voltage is to be applied, by the switching apparatus, to a first terminal of multiple part terminals, corresponding to multiple phases of the part, while each other terminal of the multiple part terminals is grounded, and this is repeated for each of the phases;

determining, by the computing device, whether the part is good includes comparing, to the threshold, peak amplitudes received in connection with each phase of the procedure; and

the computing device determines that the part has a low quality if the peak amplitude associated with any part phase exceeds the voltage threshold.

14. The method of claim 13, wherein:

the electrical part is configured according to a three-phase operational basis; and

the testing scheme corresponds to the electrical part at least by being a three-phase testing scheme.

15. The method of claim 11, wherein the threshold varies over time during a test period during which the electrical part is evaluated.

16. A non-transitory computer-readable storage device comprising a computer-readable medium having computer-executable instructions that, when executed by a processor, cause the processor to perform operations, for evaluating quality of an insulated electrical part, comprising:

providing, to an automated switching apparatus, an instruction signal including a testing scheme, wherein the scheme;

corresponds to multiple phases of the electrical part being evaluated; and

instructs the switching apparatus on a manner by which to provide an original voltage selectively to the part, including to provide the original voltage to a first phase, of the multiple phases of the part, while grounding other phases, of the multiple phases of the part, and to repeat for each phase;

receiving, from a high-speed digitizer, a filtered-and-processed signal indicating a peak amplitude of a partial-discharge inception voltage emanating from the part while the part is being electrified by the original voltage; and

determining whether the part is good by comparing, to a threshold, the peak amplitude received in connection with each phase of the part.

17. The non-transitory computer-readable storage device of claim 16, wherein:

the operations are performed during a test period; and

threshold varies over time during the test period.