Piezoelectric energy harvester device with curved sidewalls, system, and methods of use and making

• US 9,484,522 B2
• Filed: 12/31/2013
• Issued: 11/01/2016
• Est. Priority Date: 03/13/2013
• Status: Expired due to Fees

• Current Assignee: Wireless Sensor Solutions, LLC
• Original Assignee: MicroGen Systems, Inc.
• Inventors: Andosca, Robert G., Vaeth, Kathleen M.
• Primary Examiner(s): Dougherty, Thomas
• Application Number:
  US14/145,534
• Publication Number:
  US 20150188030A1
• Time in Patent Office: 1,036 Days
• Field of Search: 310311-371
• US Class Current: 1/1
• CPC Class Codes: H02N 2/186 Vibration harvesters
• CPC Class Codes: H10N 30/082 by etching, e.g. lithography
• CPC Class Codes: H10N 30/306 Cantilevers

Abstract

The present invention relates to an energy harvester device, which includes an elongate, planar resonator beam comprising a piezoelectric material and side walls extending between first and second ends; a base connected to the resonator beam at the first end with the second end being freely extending from the base as a cantilever; and a mass attached to the second end of the resonator beam. The side walls are continuously curved within the plane of the resonator beam. Also disclosed are a system containing the device, and methods of using and making the device.

Claims

1. An energy harvester device comprising:

an elongate, planar resonator beam comprising a piezoelectric material and side walls extending between first and second ends;

a base connected to said resonator beam at the first end with the second end being freely extending from said base as a cantilever; and

a mass attached to the second end of said resonator beam, wherein said side walls are continuously curved within the plane of said resonator beam.

2. The device according to claim 1, wherein said resonator beam comprises a laminate formed of a plurality of layers.

3. The device according to claim 2, wherein said plurality of layers comprise at least two different materials.

4. The device according to claim 1, wherein said side walls have a concave shape.

5. The device according to claim 1 further comprising:

one or more electrodes in electrical contact with said piezoelectric material.

6. The device according to claim 5, wherein the one or more electrodes comprises a material selected from the group consisting of molybdenum and platinum.

7. The device according to claim 5 further comprising:

electrical harvesting circuitry in electrical connection with the one or more electrodes to harvest electrical energy from said piezoelectric material.

8. The device according to claim 1, wherein the piezoelectric material is selected from the group consisting of aluminum nitride, zinc oxide, and lead zirconate titinate compounds.

9. A system comprising:

an electrically powered apparatus and

the device according to claim 1 electrically coupled to the apparatus.

10. The system according to claim 9, wherein said electrically powered apparatus is selected from the group consisting of a laptop computer;

a tablet computer;

a cell phone;

a smart phone;

an e-reader;

an MP3 player;

a telephony headset;

headphones;

a router;

a gaming device;

a gaming controller;

a mobile internet adapter;

a camera;

wireless sensors;

wireless sensor motes (for networks monitoring industrial, rail, buildings, agriculture, etc.), tire pressure sensor monitors;

powering simple displays on power tools;

agriculture devices for monitoring livestock;

medical devices;

human body monitoring devices; and

toys.

11. The system according to claim 9, wherein said resonator beam comprises a laminate formed of a plurality of layers.

12. The system according to claim 11, wherein said plurality of layers comprise at least two different materials.

13. The system according to claim 9, wherein said side walls have a concave shape.

14. The system according to claim 9 further comprising:

one or more electrodes in electrical contact with said piezoelectric material.

15. The system according to claim 14, wherein the one or more electrodes comprises a material selected from the group consisting of molybdenum and platinum.

16. The system according to claim 14 further comprising:

electrical harvesting circuitry in electrical communication with the one or more electrodes to harvest electrical energy from said piezoelectric material.

17. The system according to claim 9, wherein the piezoelectric material is selected from the group consisting of aluminum nitride, zinc oxide, and lead zirconate titinate compounds.

18. A method of powering an electrically powered apparatus, said method comprising:

providing the system according to claim 9;

subjecting the system to movement or vibrations to generate electrical energy from said piezoelectric material; and

transferring said electrical energy from said piezoelectric material to said apparatus to provide power to the apparatus.

19. The method according to claim 18, wherein said apparatus is selected from the group consisting of a laptop computer;

a tablet computer;

a cell phone;

a smart phone;

an e-reader;

an MP3 player;

a telephony headset;

headphones;

a router;

a gaming device;

a gaming controller;

a mobile internet adapter;

a camera;

wireless sensors;

wireless sensor motes (for networks monitoring industrial, rail, buildings, agriculture, etc.), tire pressure sensor monitors;

powering simple displays on power tools;

agriculture devices for monitoring livestock;

medical devices;

human body monitoring devices; and

toys.

20. The method according to claim 18, wherein said side walls have a concave shape.

21. The method according to claim 18, wherein the system further comprises:

one or more electrodes in electrical contact with said piezoelectric material.

22. The method according to claim 21, wherein the one or more electrodes comprises a material selected from the group consisting of molybdenum and platinum.

23. The method according to claim 21, wherein the system further comprises:

electrical harvesting circuitry in electrical communication with the one or more electrodes to harvest electrical energy from said piezoelectric material.

24. The method according to claim 18, wherein the piezoelectric material is selected from the group consisting of aluminum nitride, zinc oxide, and lead zirconate titinate compounds.