Dual mode power supply controller with current regulation

• US 9,484,805 B2
• Filed: 10/31/2012
• Issued: 11/01/2016
• Est. Priority Date: 10/31/2012
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Walters, Michael, Hu, Qingcong
• Primary Examiner(s): Berhane, Adolf
• Assistant Examiner(s): Torres-Rivera, Alex
• Application Number:
  US13/664,979
• Publication Number:
  US 20140119078A1
• Time in Patent Office: 1,462 Days
• Field of Search: 323/207, 323/246, 323/266, 323/282, 323/283, 323/285, 363/89
• US Class Current: 1/1
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A power conversion circuit includes a voltage boost circuit including a boost inductor configured to generate an output voltage in response to an input voltage, and a boost controller configured to control operation of the voltage boost circuit. The boost controller is configured to control operation of the voltage boost circuit in response to a level of current in the boost inductor.

Claims

1. A power conversion circuit, comprising:

a voltage boost circuit including a boost inductor and being configured to generate an output voltage in response to an input voltage;

a boost controller configured to control operation of the voltage boost circuit;

wherein the boost controller is configured to control operation of the voltage boost circuit in response to a level of current in the boost inductor;

wherein the boost controller is configured to control a pulse width modulation signal that is supplied to the voltage boost circuit in response to a level of a load current by generating an error signal in response to the load current, wherein the error signal is a function of a difference between an actual load current and a target load current;

wherein the boost controller is further configured to generate a first, current (I_CS) that is representative of the current in the boost inductor, to generate a current sense signal (V_ICS) in response to the first current, to compare the current sense signal to a threshold voltage, and to change a state of the pulse width modulation signal in response to the current sense signal reaching the threshold voltage; and

wherein the boost controller is further configured to generate a comparison signal in response to the load current, to generate a feedforward voltage signal in response to a feedforward signal (I_FF) that is representative of a level of a rectified input voltage signal, to multiply the comparison signal by the feedforward signal to obtain an error signal, and to compare the current sense signal to the error signal.

2. The power conversion circuit of claim 1, wherein the power conversion circuit is configurable to be operated in one of a hysteretic mode in which the level of current in the boost inductor is allowed to vary between a first low level and a first high level, and a critical current mode in which the level of current in the boost inductor is allowed to vary between a second low level and a second high level that follows a rectified input voltage.

3. The power conversion circuit of claim 1, wherein the boost controller is configured to generate the threshold level in response to the error signal.

4. The power conversion circuit of claim 1, wherein the boost controller comprises a voltage clamp that is configured to clamp a level of the error signal between a high voltage and a low voltage.

5. The power conversion circuit of claim 1, wherein the boost controller is configured to set the pulse width modulation signal to a first voltage level in response to the current sense signal falling to zero and to reset the pulse width modulation signal to a second voltage level in response to the current sense signal rising above the error signal.

6. The power conversion circuit of claim 5, wherein the boost controller comprises pulse width modulation controller that is configured to receive the current sense signal, the combined voltage signal and the threshold voltage and responsively generate the pulse width modulation signal.

7. The power conversion circuit of claim 6, wherein the pulse width modulation controller comprises a first comparator configured to receive the current sense signal and the threshold voltage and to generate a RESET signal in response to a comparison of the current sense signal and the threshold voltage, a second comparator configured to receive the combined voltage signal and the threshold voltage and to generate a SET signal in response to a comparison of the combined voltage signal and the threshold voltage, and a data latch coupled to the first and second comparator and configured to control the pulse width modulation signal in response to the SET signal and the RESET signal.

8. The power conversion circuit of claim 1, wherein the boost controller is further configured to change the state of the pulse width modulation signal in response to the current sense signal falling below a first reference current or exceeding a second reference current.

9. A power conversion circuit, comprising:

a voltage boost circuit including a boost inductor and being configured to generate an output voltage in response to an input voltage; and

a boost controller configured to control operation of the voltage boost circuit;

wherein the boost controller is configured to control operation of the voltage boost circuit in response to a level of current in the boost inductor, and

wherein the boost controller is configured to control a pulse width modulation signal that is supplied to the voltage boost circuit in response to a level of a load current by generating an error signal in response to the load current, wherein the error signal is a function of a difference between an actual load current and a target load current;

wherein the boost controller is further configured to generate a first current (I_CS) that is representative of the current in the boost inductor, to generate a current sense signal (V_ICS) in response to the first current, to compare the current sense signal to a threshold voltage, and to change a state of the pulse width modulation signal in response to the current sense signal reaching the threshold voltage;

wherein the boost controller is further configured to generate a second current (I_HYS), to add the first current (I_CS) to the second current to generate a combined current (I_HYS+I_CS), to generate a combined voltage signal in response to the combined current, to compare the combined voltage signal to the threshold voltage; and

wherein the boost controller is configured to change a state of the pulse width modulation signal to a first state in response to the current sense signal exceeding the threshold voltage and to change the state of the pulse width modulation signal to a second state in response to the combined voltage signal falling below the threshold voltage.

10. A power conversion circuit, comprising:

a voltage boost circuit including a boost inductor and being configured to generate an output voltage in response to an input voltage; and

a boost controller configured to control operation of the voltage boost circuit;

wherein the boost controller is configured to control operation of the voltage boost circuit in response to a level of current in the boost inductor,

wherein the boost controller is further configured to generate a first current (I_CS) that is representative of the current in the boost inductor, to generate a current sense signal (V_ICS) in response to the first current, to compare the current sense signal to a threshold voltage, and to change a state of the pulse width modulation signal in response to the current sense signal reaching the threshold voltage;

wherein the boost controller is further configured to generate a second current (I_HYS), to add the first current (I_CS) to the second current to generate a combined current (I_HYS+I_CS), to generate a combined voltage signal in response to the combined current, and to compare the combined voltage signal to the threshold voltage; and

wherein the boost controller is configured to set the pulse width modulation signal to a first voltage level in response to the combined voltage signal falling below the threshold voltage and to reset the pulse width modulation signal to a second voltage level in response to the current sense signal rising above the threshold voltage.

11. The power conversion circuit of claim 10, wherein the boost controller is configured to generate an error signal in response to a load current and to generate the threshold voltage in response to the error signal.

12. The power conversion circuit of claim 10, wherein the boost controller comprises a pulse width modulation controller that is configured to receive the current sense signal, the combined voltage signal and the threshold voltage and responsively generate the pulse width modulation signal.

13. The power conversion circuit of claim 12, wherein the pulse width modulation controller comprises a first comparator configured to receive the current sense signal and the threshold voltage and to generate a RESET signal in response to a comparison of the current sense signal and the threshold voltage, a second comparator configured to receive the combined voltage signal and the threshold voltage and to generate a SET signal in response to a comparison of the combined voltage signal and the threshold voltage, and a data latch coupled to the first and second comparator and configured to control the pulse width modulation signal in response to the SET signal and the RESET signal.

14. The power conversion circuit of claim 13, wherein the boost controller further comprises a current sensing circuit configured to sense the level of the current in the boost inductor and to responsively generate the first current, the second current and the combined current.

15. The power conversion circuit of claim 14, wherein the current sensing circuit comprises a first current mirror configured to generate the first current, a second current mirror configured to generate the second current, and a combining node configured to combine the first current and the second current.

16. The power conversion circuit of claim 15, wherein the first current mirror is coupled to a current sense input that is coupled to the boost inductor, and wherein the second current mirror is coupled to a control input that is coupled to a reference voltage.

17. The power conversion circuit of claim 15, wherein the first current mirror is coupled to a current sense input that is coupled to the boost inductor, and wherein the second current mirror is coupled to a control input that is coupled to the rectified input signal.

18. The power conversion circuit of claim 13, wherein the boost controller further comprises a current sensing circuit configured to sense the level of the current in the boost inductor and to responsively generate the first current, the second current and the combined current.

19. The power conversion circuit of claim 18, wherein the current sensing circuit comprises a first current mirror configured to generate the first current, a second current mirror configured to generate the second current, and a combining node configured to combine the first current and the second current.

20. A method of operating a power conversion circuit including a voltage boost circuit having a boost inductor, the method comprising:

receiving an input voltage; and

controlling operation of the voltage boost circuit in response to a level of current in the boost inductor and in response to a level of a load current by comparing the level of current in the boost inductor to a threshold level, and changing a state of a pulse width modulation signal that is supplied to the voltage boost circuit in response to the level of current in the boost inductor reaching the threshold level;

wherein controlling operation of the voltage boost circuit comprises;

generating a first current (I_CS) that is representative of the current in the boost inductor, generating a current sense signal (V_ICS) in response to the first current, comparing the current sense signal to a threshold voltage, and changing a state of the pulse width modulation signal in response to the comparison; and

generating a second current (I_HYS), wherein the second current (I_HYS) comprises a hysteretic signal that corresponds to a hysteresis window within which the current in the boost inductor can fluctuate, adding the first current (I_CS) to the second current to generate a combined current (I_HYS+I_CS), generating a combined voltage signal in response to the combined current, and comparing the combined voltage signal to the threshold voltage.

21. The method of claim 20, further comprising generating a current signal (I_CS) that is representative of the current in the boost inductor and changing a state of the pulse width modulation signal in response to the current signal falling below a first reference current or exceeding a second reference current.

22. The method of claim 21, further comprising generating an error signal in response to the load current and generating the first reference current and the second reference current in response to the error signal.

23. A method of operating a power conversion circuit including a voltage boost circuit having a boost inductor, the method comprising:

receiving an input voltage;

controlling operation of the voltage boost circuit in response to a level of current in the boost inductor,

generating a first current (I_CS) that is representative of the current in the boost inductor, generating a current sense signal (V_ICS) in response to the first current, comparing the current sense signal to a threshold voltage, and changing a state of the pulse width modulation signal in response to the comparison;

generating a second current (I_HYS), adding the first current (I_CS) to the second current to generate a combined current (I_HYS+I_CS), generating a combined voltage signal in response to the combined current, and comparing the combined voltage signal to the threshold voltage; and

setting the pulse width modulation signal to a first voltage level in response to the combined voltage signal falling below the threshold voltage and resetting the pulse width modulation signal to a second voltage level in response to the current sense signal rising above the threshold voltage.

24. The method of claim 23, further comprising generating an error signal in response to a load current and generating the threshold voltage in response to the error signal.

25. The method of claim 23, further comprising generating the pulse width modulation signal in response to the current sense signal, the combined voltage signal and the threshold voltage.

26. The method of claim 23, further comprising generating a comparison signal in response to a load current, generating a feedforward voltage signal in response to a feedforward signal (I_FF) that is representative of a level of a rectified input voltage signal, multiplying the comparison signal by the feedforward signal to obtain an error signal, and comparing the current sense signal to the error signal.

27. The method of claim 26, further comprising setting the pulse width modulation signal to a first voltage level in response to the current sense signal falling to zero and resetting the pulse width modulation signal to a second voltage level in response to the current sense signal rising above the error signal.

28. The method of claim 27, further comprising generating the pulse width modulation signal in response to the current sense signal, the combined voltage signal and the threshold voltage and responsively.