Expandable intervertebral cage

• US 9,486,328 B2
• Filed: 12/30/2014
• Issued: 11/08/2016
• Est. Priority Date: 04/01/2014
• Status: Active Grant

• Current Assignee: EX Technology, LLC
• Original Assignee: EX Technology, LLC
• Inventors: Jimenez, Omar F., Safris, Yefim
• Primary Examiner(s): JOHANAS, JACQUELINE T
• Application Number:
  US14/585,544
• Publication Number:
  US 20150272743A1
• Time in Patent Office: 679 Days
• Field of Search: 623 1711- 1716
• US Class Current: 1/1
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2002/30471 connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2250/0006 for adjusting angular orientation
• CPC Class Codes: A61F 2250/0009 for adjusting thickness

Abstract

An expandable intervertebral cage device includes a first base plate and a second base plate, a proximal block with internal threading that mechanically couples the first base plate and the second base plate, and a distal block comprising an internal passage. The device has exactly two arm assemblies, one on each side. Each arm assembly includes a first arm mechanically coupled to the first base plate and the distal block, and a second arm is mechanically coupled to the second base plate and the distal block. A screw is arranged partially within the internal threading of the proximal block and passes through the internal passage of the distal block, such that rotation of the screw relative to the proximal block causes a change in distance between the proximal block and the distal block, and a corresponding change in the spacing and lordosis of the device.

Claims

1. An expandable intervertebral cage device adapted to be implanted into an intervertebral disc space in a patient'"'"'s body, comprising:

a first base plate having a first outer bearing surface configured to interface with a first vertebra of the intervertebral disc space;

a second base plate having a second outer bearing surface configured to interface with a second vertebra of the intervertebral disc space;

a proximal block mechanically coupled to the first base plate and the second base plate, wherein the proximal block comprises internal threading;

a distal block comprising an internal passage;

only two arm assemblies, wherein a first one of the two arm assemblies is arranged on a first side of the device and a second one of the two arm assemblies is arranged on a second side of the device, wherein each of the only two arm assemblies comprises;

only a first arm and a second arm, including

the first arm pivotally coupled to the first base plate and the distal block; and

the second arm pivotally coupled to the second base plate and the distal block; and

a screw arranged partially within the internal threading of the proximal block and passing through the internal passage of the distal block, such that rotation of the screw relative to the proximal block causes a change in distance between the proximal block and the distal block, and a corresponding change in the spacing and lordosis of the device due to an expansion or contraction of the arm assemblies, and

wherein the screw is threadedly coupled to the internal threading of the proximal block, and the distal block includes a non-threaded rotational coupling to which the screw is non-threadedly rotationally coupled.

2. The device of claim 1, further comprising a rod passing through the proximal block and the first base plate to attach the proximal block to the first base plate while permitting relative rotation therebetween.

3. The device of claim 2, further comprising a rod passing through the proximal block and the second base plate to attach the proximal block to the second base plate while permitting relative rotation therebetween.

4. The device of claim 1, wherein the first base plate and the second base plate each have an opening defined therein configured to allow bone growth into an open space defined by the device.

5. The device of claim 1, wherein the screw includes a first portion having a first diameter and a second portion having a second diameter.

6. The device of claim 5, wherein the first portion of the screw has a diameter adapted to pass through the internal threading of the proximal block and the second portion of the screw has an opening adapted to pass through the internal passage of the distal block.

7. The device of claim 1, wherein rotation of the screw relative to the proximal block further causes the arm assemblies to expand to angle the first base plate and the second base plate relative to each other.

8. The device of claim 7, wherein a distance between a proximal end of the first base plate and a proximal end of the second base plate remains constant as the arm assemblies are expanded.

9. An expandable intervertebral cage device adapted to be implanted into an intervertebral disc space in a patient'"'"'s body, comprising:

a first base plate having a first outer bearing surface configured to interface with a first vertebra of the intervertebral disc space;

a second base plate having a second outer bearing surface configured to interface with a second vertebra of the intervertebral disc space;

a proximal block mechanically coupled to the first base plate and the second base plate, wherein the proximal block comprises internal threading;

a distal block comprising an internal passage;

only a single arm assembly extending between the first base plate and second base plate on each of a first side of the device and second side of the device, each arm assembly including only a pair of arms with a first arm of the pair of arms pivotally coupled to the first base plate and a second arm of the pair of arms pivotally coupled to the second base plate and the first arm and second arm are each coupled to the distal block; and

a screw device extending longitudinally between the first base plate and the second base plate, wherein rotation of the screw device in a first direction causes the arm assemblies to expand and rotation of the screw device in a second direction causes the arm assemblies to contract by changing a distance between the proximal block and the distal block, and wherein expansion of the arm assemblies causes the first base plate and the second base plate to be angled relative to one another, and

wherein the screw device is threadedly coupled to the internal threading of the proximal block, and the distal block includes a non-threaded rotational coupling to which the screw device is non-threadedly rotationally coupled.

10. The device of claim 9, wherein a distance between a proximal end of the first base plate and a proximal end of the second base plate remains constant as the arm assemblies are expanded.

11. The device of claim 9, wherein at a maximum expansion of the arm assemblies each base plate defines an angle of approximately 23 degrees.

12. A method comprising:

providing an expandable intervertebral cage device, comprising;

a first base plate having a first outer bearing surface;

a second base plate having a second outer bearing surface;

a proximal block mechanically coupled to the first base plate and the second base plate, wherein the proximal block comprises internal threading;

a distal block comprising an internal passage;

only two arm assemblies, wherein a first one of the two arm assemblies is arranged on a first side of the device and a second one of the two arm assemblies is arranged on a second side of the device, wherein each of the only two arm assemblies comprises;

a first arm pivotally coupled to the first base plate and the distal block; and

a second arm is pivotally coupled to the second base plate and the distal block; and

a screw arranged partially within the internal threading of the proximal block and passing through the internal passage of the distal block, such that rotation of the screw relative to the proximal block causes a change in distance between the proximal block and the distal block, and a corresponding change in the spacing and lordosis of the device due to an expansion or contraction of the arm assemblies, and

wherein the screw is threadedly coupled to the internal threading of the proximal block, and the distal block includes a non-threaded rotational coupling to which the screw is non-threadedly rotationally coupled; and

inserting the expandable intervertebral cage device into an intervertebral disc space of a patient defined between adjacent vertebrae such that the first bearing surface interfaces with an end plate of a superior vertebra of the intervertebral disc space and the second bearing surface interfaces with an end plate of an inferior vertebra of the intervertebral disc space;

expanding the device within the intervertebral disc space into an expanded configuration by rotating the screw relative to the proximal block; and

leaving the device within the intervertebral disc space following insertion and expansion.

13. The method of claim 12, wherein expanding the device includes angling the first base plate and second base plate relative to each other.

14. The method of claim 13, wherein expanding the device includes maintaining a constant distance between a proximal end of the first base plate and a proximal end of the second base plate.

15. The method of claim 13, wherein expanding the device includes angling each base plate to define an angle of approximately 23 degrees.

16. The method of claim 12, further comprising inserting a bone growth material into an open area within the device.