Headrest system and method of adjusting a headrest

• US 9,487,114 B2
• Filed: 08/13/2013
• Issued: 11/08/2016
• Est. Priority Date: 08/13/2012
• Status: Active Grant

• Current Assignee: SchUkra Berndorf GmbH (Leggett & Platt Incorporated)
• Original Assignee: Schukra Geraetebau GmbH (Leggett & Platt Incorporated)
• Inventors: Falster, Frank, Junker, Klaus
• Primary Examiner(s): Chen, Jose V
• Application Number:
  US14/417,941
• Publication Number:
  US 20150183347A1
• Time in Patent Office: 1,183 Days
• Field of Search: 297/410, 297/391
• US Class Current: 1/1
• CPC Class Codes: B60N 2/0224 Non-manual adjustments, e.g. with electrical operation
• CPC Class Codes: B60N 2/02246 Electric motors therefor
• CPC Class Codes: B60N 2/821 with continuous positioning
• CPC Class Codes: B60N 2/829 characterised by their adjusting mechanisms, e.g. electric motors
• CPC Class Codes: B60N 2/865 providing a fore-and-aft movement with respect to the occupant's head
• CPC Class Codes: B60N 2/885 provided with side-rests
• CPC Class Codes: B60N 2/894 with rods solidly attached to the back-rest

Abstract

A headrest system comprises a headrest, a guide bracket to which the headrest is mounted and an actuator coupled to the headrest and the guide bracket. The actuator is configured to displace the headrest relative to the guide bracket. The actuator comprises a spindle transmission and a power drive coupled to the spindle transmission. The spindle transmission comprises a spindle and a spindle nut engaged with the spindle. The power drive is arranged in a cavity defined within an outer shell of the headrest.

Claims

1. A headrest system, comprising:

a headrest including a headrest cover;

a guide bracket to which the headrest is mounted such that the headrest is displaceable relative to the guide bracket; and

an actuator coupled to the headrest and the guide bracket, the actuator configured to displace the headrest relative to the guide bracket, the actuator including a spindle transmission and a power drive coupled to the spindle transmission, the spindle transmission having a spindle and a spindle nut engaged with the spindle, the spindle nut and the spindle each having a longitudinal axis, the power drive coupled to the spindle via the spindle nut, and the power drive arranged in a cavity defined within an outer shell of the headrest cover,

wherein one of the spindle and the spindle nut is rotatable about its respective longitudinal axis, and wherein the other one of the spindle and the spindle nut is not rotatable about its respective longitudinal axis and is coupled to the headrest cover.

2. The headrest system of claim 1, wherein the spindle and the spindle nut are arranged in the cavity.

3. The headrest system of claim 1 further including a guide element which defines a travel path of the headrest relative to the guide bracket, wherein the spindle extends along the travel path defined by the guide element.

4. The headrest system of claim 3, wherein the longitudinal axis of the spindle is parallel to a longitudinal axis of the guide element.

5. The headrest system of claim 3, wherein the actuator is configured to effect a translational displacement of the headrest along the guide element.

6. The headrest system of claim 3, wherein the headrest system is configured such that the power drive, the spindle and the spindle nut are located within the cavity for any position of the headrest relative to the guide bracket along the travel path.

7. The headrest system of claim 1, wherein the power drive is supported on the guide bracket.

8. The headrest system of claim 7, wherein the guide bracket comprises a pair of rods which extend from the headrest, and wherein the power drive is attached to the pair of rods.

9. The headrest system of claim 1, wherein the power drive comprises a motor and the actuator has at least one worm transmission which is coupled between the motor and the spindle transmission.

10. The headrest system of claim 1, wherein the spindle has at least one attachment mount attached to the headrest cover such that the spindle is not rotatable about its longitudinal axis, the power drive configured to rotationally drive the spindle nut, and wherein the spindle nut is rotatable about its longitudinal axis.

11. The headrest system of claim 10, wherein the spindle has two attachment mounts provided at opposing ends of the spindle, the two attachment mounts being respectively attached to the headrest cover.

12. The headrest system of claim 1, wherein the spindle nut is attached to the headrest cover such that the spindle nut is not rotatable about its longitudinal axis, the power drive configured to rotationally drive the spindle, and wherein the spindle is rotatable about its longitudinal axis.

13. The headrest system of claim 1, wherein an end stop is provided on at least one end of the spindle.

14. The headrest system of claim 1, wherein the spindle is flexible.

15. The headrest system of claim 14, wherein the spindle is a flexible shaft provided with an external thread, wherein the flexible shaft has a metal core comprising one metal wire or a plurality of metal wires.

16. A seat comprising:

a backrest; and

a headrest system according to claim 1, the guide bracket of the headrest system attached to the backrest.

17. A method of adjusting a headrest, the headrest mounted to a guide bracket so as to be displaceable relative to the guide bracket, the headrest including an actuator coupled to the headrest, a headrest cover, and the guide bracket, the method comprising:

activating a power drive of the actuator arranged in a cavity defined within an outer shell of the headrest cover to drive a spindle transmission of the actuator, the spindle transmission including a spindle and a spindle nut engaged with the spindle, the spindle nut and the spindle each having a longitudinal axis, the power drive coupled to the spindle via the spindle nut, and the spindle transmission arranged to effect a relative displacement between the headrest and the guide bracket when the spindle transmission is driven by the power drive,

wherein one of the spindle and the spindle nut is rotatable about its respective longitudinal axis, and wherein the other one of the spindle and the spindle nut is not rotatable about its respective longitudinal axis and is coupled to the headrest cover.