Apparatus and method for downhole communication

• US 9,488,046 B2
• Filed: 08/23/2010
• Issued: 11/08/2016
• Est. Priority Date: 08/21/2009
• Status: Active Grant

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Petrowell Limited (Weatherford International PLC)
• Inventors: Purkis, Daniel
• Primary Examiner(s): Benlagsir, Amine
• Application Number:
  US13/389,630
• Publication Number:
  US 20120146806A1
• Time in Patent Office: 2,269 Days
• Field of Search: 340/853.1, 340/853.3
• US Class Current: 1/1
• CPC Class Codes: E21B 47/13 by electromagnetic energy, e.g. radio frequency

Abstract

A method for downhole communication and an apparatus for remote actuation of a downhole tool is disclosed. The method comprises the steps of: programming at least one tag (20) to emit a radio frequency identification signal in the form of a frequency change in a carrier wave; locating a reader (10) responsive to signals emitted from the at least one tag downhole; moving the at least one tag (20) past the downhole reader (10) such that the downhole reader (10) is capable of reading data from the tag (20) when the tag (20) passes the reader (10); and thereby communicating data from the tag (20) to the reader (10) downhole. Typically, the method includes programming the tag (20) and the reader (10) to communicate data by at least one of the following means: transitions between discrete frequencies; use of specific discrete frequencies; and length of time in which a carrier wave emits a specific frequency in preference to at least one other frequency.

Claims

1. A method of downhole communication comprising the steps of:

(a) programming each tag of a plurality of tags to emit a unique radio frequency identification signal in the form of a frequency change in a carrier wave between at least two discrete frequencies that are in a frequency range between 10 kilohertz and 200 kilohertz, wherein each said tag of the plurality of tags incorporates a first antenna having an axis;

(b) programming a downhole reader to respond to the unique radio frequency identification signal emitted from said each tag of the plurality of tags, and locating the downhole reader in a downhole location, wherein the downhole reader has a second antenna with an axis;

(c) moving said each tag of the plurality of tags past the downhole reader, wherein at least one tag of the plurality of tags is in an orientation with respect to the downhole reader to enable communication of data from said at least one tag to the downhole reader when said at least one tag moves past the downhole reader, and wherein in said orientation of said at least one tag with respect to the downhole reader, the axis of the first antenna in said at least one tag is oriented at an angle that is equal to 45 degrees or less than 45 degrees with respect to the axis of the second antenna in the downhole reader; and

(d) communicating the data from said at least one tag to the downhole reader for actuating a downhole tool that is responsive to the data emitted by said at least one tag.

2. The method as claimed in claim 1, further comprising programming said each tag and the downhole reader to communicate the data by at least one of the following:

transitions between discrete frequencies;

use of specific discrete frequencies; and

length of time in which the carrier wave emits a specific frequency in preference to at least one other frequency.

3. The method as claimed in claim 1, wherein the at least two discrete frequencies transmit binary information to the downhole reader.

4. The method as claimed in claim 1, wherein the at least two discrete frequencies are selected in the frequency range between 100 and 150 kilohertz.

5. The method as claimed in claim 4, further comprising selecting the carrier wave having two discrete frequencies:

124 kilohertz and 134 kilohertz.

6. The method as claimed in claim 1, further comprising spacing the at least two discrete frequencies by a minimum quantity.

7. The method as claimed in claim 6, further comprising spacing the at least two discrete frequencies by at least 8 kilohertz.

8. The method as claimed in claim 1, further comprising maintaining a constant amplitude of the carrier wave.

9. The method as claimed in claim 1, further comprising programming the downhole reader to transmit data to at least one tag via a radio frequency identification signal in the form of a discrete frequency change in a carrier wave prior to the step (b).

10. The method as claimed in claim 1, wherein the step (b) further comprises associating the downhole reader with a downhole conduit for passage of downhole fluids therethrough.

11. The method as claimed in claim 10, further comprising arranging the downhole reader such that the downhole fluids and said each tag can pass through a throughbore of the downhole conduit and the downhole reader.

12. The method as claimed in claim 10, wherein the downhole conduit comprises a downhole tubing string, the method further comprising matching an inner diameter of the downhole reader and the downhole conduit such that an inner diameter of the downhole conduit is not restricted by the downhole reader.

13. The method as claimed in claim 10, wherein the step (c) further comprises running said each tag in the downhole conduit.

14. The method as claimed in claim 10, further comprising circulating the downhole fluid through the downhole conduit and the downhole reader.

15. The method as claimed in claim 14, wherein step (c) further comprises adding said each tag to the circulating downhole fluid.

16. The method as claimed in claim 15, further comprising circulating said each tag through the downhole reader.

17. The method as claimed in claim 1, wherein the step (c) further comprises charging said each tag as it is moved past the downhole reader.

18. The method as claimed in claim 1, further comprising recovering said each tag after use.

19. The method as claimed in claim 1, further comprising associating the downhole tool with the downhole reader to enable remote actuation of the downhole tool prior to the step (d).

20. The method as claimed in claim 19, wherein the downhole tool is selected from a group consisting of:

sliding sleeves;

packers;

flapper valves; and

other tools located in a tubing string.

21. The method as claimed in claim 19, further comprising locating at least two readers in the downhole with associated tools, the at least two readers being individually identifiable or selectable.

22. An apparatus for actuating a downhole tool, the apparatus comprising:

a plurality of tags programmed to emit a unique radio frequency identification signal in the form of a frequency change in a carrier wave between at least two discrete frequencies that are in a frequency range between 10 kilohertz and 200 kilohertz, wherein said each tag of the plurality of tags incorporates a first antenna having an axis;

a downhole reader programmed to respond to the unique radio frequency identification signal emitted from said each tag of the plurality of tags, the downhole reader being adapted for deployment in a downhole location;

wherein the downhole reader has a second antenna with an axis;

wherein said each tag of the plurality of tags is movable past the downhole reader at the said downhole location;

such that at least one tag of the plurality of tags is in an orientation with respect to the downhole reader to enable communication of data from at least one tag to the downhole reader when said at least one tag moves past the downhole reader; and

wherein in said orientation of said at least one tag with respect to the downhole reader, the axis of the first antenna in said at least one tag is oriented at an angle that is equal to 45 degrees or less than 45 degrees with respect to the axis of the second antenna in the downhole reader; and

wherein the downhole tool is coupled to the downhole reader and wherein the data communicated from said at least one tag to the downhole reader causes actuation of the downhole tool.

23. The apparatus as claimed in claim 22, wherein the second antenna is between 0.1 to 1 meters in axial length.

24. The apparatus as claimed in claim 22, wherein the second antenna has a generally cylindrical housing and a coiled conductor within a portion of the housing, wherein the coiled conductor is separated from the portion of housing by an insulating material, and wherein the portion of the housing has a greater internal diameter than an external diameter of the coiled conductor.

25. The apparatus as claimed in claim 24, wherein the second antenna has a liner, wherein the coiled conductor is wrapped around the liner, in a helical co-axial manner.

26. The apparatus as claimed in claim 25, wherein the housing and the liner form a seal around the coiled conductor and the insulating material.

27. The apparatus as claimed in claim 22, wherein the downhole tool is one of a group consisting of:

sliding sleeves;

packers;

flapper valves; and

other tools located in a tubing string.

28. The apparatus as claimed in claim 22, wherein said each tag is adapted to withstand temperatures and pressures experienced in the downhole.

29. The apparatus as claimed in claim 22, wherein said each tag is oil-filled.