Pump-less inflation device and inflation method using consecutive chemical reactions

• US 9,488,314 B1
• Filed: 04/17/2015
• Issued: 11/08/2016
• Est. Priority Date: 04/17/2015
• Status: Active Grant

• Current Assignee: Ali Salman Alshafai
• Original Assignee: Ali Salman Alshafai
• Inventors: Alshafai, Ali Salman
• Primary Examiner(s): ARNETT, NICOLAS ALLEN
• Application Number:
  US14/689,813
• Publication Number:
  US 20160305608A1
• Time in Patent Office: 571 Days
• Field of Search: 141 37- 38, 141/82, 141/98, 141/329
• US Class Current: 1/1
• CPC Class Codes: B29C 73/166 Devices or methods for introducing sealing compositions into articles
• CPC Class Codes: B60C 23/00 Devices for measuring, signalling, controlling, or distributing tyre pressure or temperature, specially adapted for mounting on vehicles; Arrangement of tyre inflating devices on vehicles, e.g. of pumps or of tanks; Tyre cooling arrangements
• CPC Class Codes: B60S 5/04 Supplying air for tyre inflation arrangement of tyre inflating devices on vehicles B60C23/00; tyre pressure gauges G01L17/00 ; pumps actuated by muscle power F04B33/00
• CPC Class Codes: F17C 2201/058 portable (<30 l)
• CPC Class Codes: F17C 2205/0335 Check-valves or non-return valves
• CPC Class Codes: F17C 2205/0338 Pressure regulators
• CPC Class Codes: F17C 2205/0394 in direct contact with the pressure vessel
• CPC Class Codes: F17C 2221/014 Nitrogen
• CPC Class Codes: F17C 2223/031 Not under pressure, i.e. containing liquids or solids only
• CPC Class Codes: F17C 2225/0123 gaseous, e.g. CNG, GNC
• CPC Class Codes: F17C 2225/033 Small pressure, e.g. for liquefied gas
• CPC Class Codes: F17C 2225/035 High pressure, i.e. between 10 and 80 bars
• CPC Class Codes: F17C 2265/06 Fluid distribution
• CPC Class Codes: F17C 7/00 Methods or apparatus for discharging liquefied, solidified, or compressed gases from pressure vessels, not covered by another subclass

Abstract

A pump-less inflation device including a hollow conical casing, a puncturable membrane, a one-way valve that allows gas egress from the casing, a first chemical that reacts with oxygen and generates heat, and a second chemical that decomposes when heated and releases nitrogen gas. A method of inflating an inflatable object using the inflation device whereby the puncturable membrane is punctured with a puncturing device to allow oxygen to enter the inflation device and react with the first chemical, which generates heat and decomposes the second chemical, which releases nitrogen gas that escapes from the narrow first end of the inflation device. The inflatable object is inflated with the released nitrogen gas.

Claims

1. A pump-less inflation device, comprising:

a hollow conical casing with a narrow first end that is connected to an inflation pin and a wide second end;

a puncturable membrane that covers and seals the wide second end;

a one-way valve located proximal to the narrow first end, that prevents gas ingress into the inflation device, and allows gas egress from the hollow interior through the inflation pin at the narrow first end when a pressure threshold is reached;

a first chemical that reacts with oxygen and generates heat; and

a second chemical that decomposes when heated and releases nitrogen gas;

wherein the puncturable membrane and the one-way valve together seal the hollow conical casing,

and wherein puncturing the puncturable membrane allows atmospheric oxygen to enter the inflation device and react with the first chemical, which generates heat and decomposes the second chemical, which releases nitrogen gas that escapes from the narrow first end of the inflation device.

2. The pump-less inflation device of claim 1, wherein the sealed hollow conical casing is filled with an inert gas.

3. The pump-less inflation device of claim 1, wherein the sealed hollow conical casing is evacuated such that substantially no oxygen gas is present.

4. The pump-less inflation device of claim 1, wherein the first chemical is sodium metal, potassium metal, iron sulfide, potassium graphite, spongy nickel or white phosphorous.

5. The pump-less inflation device of claim 1, wherein the second chemical is sodium azide, tetrazole, bistetrazole, bistetrazoleamine, dihydrazinotetrazine, or bistetrazoylaminotetrazine.

6. The pump-less inflation device of claim 1, wherein the wt % of the first chemical is 10-90% relative the total weight of the first and the second chemical.

7. The pump-less inflation device of claim 1, further comprising

a gas permeable partition located in between the narrow first end and the wide second end of the hollow conical casing,

wherein the first chemical, the second chemical, or both are located in between the partition and the wide second end, and the gas permeable partition prevents solids from passing through the partition and escaping from the narrow first end.

8. The pump-less inflation device of claim 7, wherein the gas permeable partition is in the form of a double-walled gas permeable partition, and the first chemical, the second chemical, or both are enclosed within the double-walled gas permeable partition.

9. The pump-less inflation device of claim 1, further comprising a coolant that cools the nitrogen gas released by the second chemical prior to escaping from the narrow end of the inflation device.

10. The pump-less inflation device of claim 9, wherein the coolant is a magnesium salt, sand, or steel.

11. The pump-less inflation device of claim 9, wherein the wt % of the coolant is 40-90% relative to the total wt of the coolant, the first chemical, and the second chemical.

12. The pump-less inflation device of claim 1, further comprising an insulating layer that covers the exterior of the conical casing.

13. The pump-less inflating device of claim 1, further comprising a pressure relief device located in the conical casing that releases excess pressure within the inflation device.

14. The pump-less inflation device of claim 13, wherein the pressure relief device is a rupture disc or a pressure relief valve.

15. The pump-less inflation device of claim 1, further comprising a liquid sealant, which escapes from the narrow first end of the inflation device when contacted by the released nitrogen gas.

16. The pump-less inflation device of claim 1, further comprising a pressure gauge.

17. A method of inflating an inflatable object, comprising

inserting the inflation pin of the pump-less inflation device of claim 1 into an air valve of the inflatable object,

puncturing the puncturable membrane with a puncturing device to allow oxygen to enter the inflation device and react with the first chemical, which generates heat and decomposes the second chemical, which releases nitrogen gas that escapes from the narrow first end of the inflation device, and

inflating the inflatable object with the released nitrogen gas.

18. The method of claim 17, wherein the puncturing device punctures the membrane to allow oxygen to enter the inflating device, and re-seals the punctured membrane to prevent nitrogen gas from egressing from the wide second end.

19. The method of claim 17, wherein the inflatable object is a tire, a boat, or an air mattress.