Power saving power supply system having a low-capacity power supply circuit for use in an image forming apparatus

• US 9,488,944 B2
• Filed: 09/27/2012
• Issued: 11/08/2016
• Est. Priority Date: 11/02/2011
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Inukai, Katsumi
• Primary Examiner(s): Lee, Thomas
• Assistant Examiner(s): Chan, Danny
• Application Number:
  US13/629,545
• Publication Number:
  US 20130111237A1
• Time in Patent Office: 1,503 Days
• Field of Search: 713/320
• US Class Current: 1/1
• CPC Class Codes: G01R 19/175 Indicating the instants of passage of current or voltage through a given value, e.g. passage through zero
• CPC Class Codes: G03G 15/5004 Power supply control, e.g. power-saving mode, automatic power turn-off
• CPC Class Codes: G03G 15/80 Details relating to power supplies, circuits boards, electrical connections
• CPC Class Codes: G06F 1/3284 Power saving in printer
• CPC Class Codes: H02M 1/0006 Arrangements for supplying an adequate voltage to the control circuit of converters
• CPC Class Codes: H02M 1/0032 Control circuits allowing low power mode operation, e.g. in standby mode
• CPC Class Codes: H02M 1/0048 Circuits or arrangements for reducing losses using snubbers H02M1/34
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 7/05 Capacitor coupled rectifiers
• CPC Class Codes: H02M 7/06 using discharge tubes without control electrode or semiconductor devices without control electrode
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A power supply system comprises: a switching power supply for generating a DC voltage by rectifying and smoothing an AC voltage of an AC power supply; a control device switching the switching power supply between the normal mode and a power saving mode; and a low-capacity power supply circuit supplying electric power to the control device in the power saving mode. The low-capacity power supply circuit includes: two capacitors, each including one end connected to the AC power supply; a rectifier circuit that is electrically connected between the other ends of the capacitors, and rectifies the AC voltage applied between the first and second capacitors; and a zero-crossing detecting circuit that is connected to a current path at the rear stage of the rectifier circuit, and detects zero-crossing points of the AC power supply.

Claims

1. A power supply system comprising:

a switching power supply comprising a controller, the switching power supply being configured to generate a predetermined DC voltage by rectifying and smoothing an AC voltage of an AC power supply;

a control device configured to switch the switching power supply between a normal mode in which the switching power supply generates the predetermined DC voltage, and a power saving mode in which the switching power supply stops generating the predetermined DC voltage; and

a low-capacity power supply circuit configured to supply electric power to the control device in the power saving mode, the low-capacity power supply circuit including;

a first capacitor including a first electrode connected to one end of the AC power supply, and a second electrode;

a second capacitor including a first electrode connected to the other end of the AC power supply, and a second electrode;

a rectifier circuit that is electrically connected between the second electrode of the first capacitor and the second electrode of the second capacitor, and is configured to;

rectify the AC voltage applied between the first electrode of the first capacitor and the first electrode of the second capacitor; and

supply a rectified current;

a zero-crossing detecting circuit that is connected to a current path at a rear stage of the rectifier circuit, and is configured to;

detect zero-crossing points of the AC power supply on the basis of the rectified current received from the rectifier circuit; and

generate a signal based on the detected zero-crossing points; and

a DC-to-DC converter that is connected to the current path at the rear stage of the rectifier circuit, and is configured to generate a predetermined DC voltage by converting a DC voltage received from the rectifier circuit;

wherein the zero-crossing detecting circuit includes a transistor and the rectifier circuit includes first and second output terminals,

wherein the first output terminal of the rectifier circuit, a third capacitor and a base of the transistor are connected in series, and the third capacitor is provided between the first output terminal of the rectifier circuit and the base of the transistor,

wherein the second output terminal of the rectifier circuit and the emitter of the transistor are both connected to a reference potential line, and the collector of the transistor is connected to, via a pull-up resistor, the switching power supply, and

wherein a current path is formed from the first output terminal of the rectifier circuit to the reference potential line through the third capacitor and a resistor;

the third capacitor is connected to the rectifier circuit, and smooths the rectified AC voltage so as to generate a smooth voltage which is supplied to an input terminal of the DC-to-DC converter;

the base of the transistor is connected between the third capacitor and the resistor to the current path, and the transistor acts as a switching transistor which operates according to a base current generated by the rectified current flowing in the current path.

2. The power supply system according to claim 1, wherein the low-capacity supply circuit further includes a smoothing capacitor and a current path connecting the smoothing capacitor to a reference potential line, and the zero-crossing detecting circuit is connected to the current path.

3. The power supply system according to claim 1, wherein the low-capacity power supply circuit further comprises a dedicated current path connected to the rectifier circuit, and the zero-crossing detecting circuit is connected to the dedicated current path.

4. The power supply system according to claim 3, wherein the low-capacity power supply circuit further comprises a smoothing capacitor, the dedicated current path includes two voltage dividing resistors connected in series, the dedicated current path is connected in parallel with the smoothing capacitor and arranged between the rectifier circuit and the smoothing capacitor, and the zero-crossing detecting circuit is connected between the two voltage dividing resistors.

5. The power supply system according to claim 3 further comprising a resistor connected between the rectifier circuit and the smoothing capacitor, wherein the dedicated current path includes a switch circuit that is turned on and off according to a voltage drop of the resistor, and two voltage dividing resistors connected between the switch circuit and a reference potential line, and wherein the zero-crossing detecting circuit is connected between the two voltage dividing resistors.

6. The power supply system according to claim 1, wherein the zero-crossing detecting circuit detects a zero-crossing pulse corresponding to the zero-crossing points, and detects the zero-crossing points on the basis of the zero-crossing pulse, and if the zero-crossing detecting circuit cannot detects the zero-crossing pulse, the control device determines that the voltage of the AC power supply has dropped, or the AC power supply has suddenly turned off, and the control device generates a power failure signal.

7. The power supply system according to claim 1, wherein the zero-crossing detecting circuit detects a zero-crossing pulse corresponding to the zero-crossing points, and detects the zero-crossing points on the basis of the zero-crossing pulse, and if the pulse width of the zero-crossing pulse is shorter than a predetermined pulse width, the control device determines that a rectangular wave has been input from the AC power supply, and generates a rectangular-wave power failure signal.

8. An image forming apparatus comprising:

a power supply system comprising;

a switching power supply comprising a controller, the switching power supply being configured to generate a predetermined DC voltage by rectifying and smoothing an AC voltage of an AC power supply;

a control device configured to switch the switching power supply between a normal mode in which the switching power supply generates the predetermined DC voltage, and a power saving mode in which the switching power supply stops generating the predetermined DC voltage; and

a low-capacity power supply circuit configured to supply electric power to the control device in the power saving mode, the low-capacity power supply circuit including;

a first capacitor including a first electrode connected to one end of the AC power supply, and a second electrode;

a second capacitor including a first electrode connected to the other end of the AC power supply, and a second electrode;

a rectifier circuit that is electrically connected between the second electrode of the first capacitor and the second electrode of the second capacitor, and is configured to;

rectify the AC voltage applied between the first electrode of the first capacitor and the first electrode of the second capacitor; and

supply a rectified current;

a zero-crossing detecting circuit that is connected to a current path at a rear stage of the rectifier circuit, and is configured to;

detect zero-crossing points of the AC power supply on the basis of the rectified current received from the rectifier circuit; and

generate a signal based on the detected zero-crossing points;

an image forming unit driven by the power supply system; and

a DC-to-DC converter that is connected to the current path at the rear stage of the rectifier circuit, and is configured to generate a predetermined DC voltage by converting a DC voltage received from the rectifier circuit;

wherein the zero-crossing detecting circuit includes a transistor and the rectifier circuit includes first and second output terminals,

wherein the first output terminal of the rectifier circuit, a third capacitor and a base of the transistor are connected in series, and the third capacitor is provided between the first output terminal of the rectifier circuit and the base of the transistor,

wherein the second output terminal of the rectifier circuit and the emitter of the transistor are both connected to a reference potential line, and the collector of the transistor is connected to, via a pull-up resistor, the switching power supply, and

wherein a current path is formed from the first output terminal of the rectifier circuit to the reference potential line through the third capacitor and a resistor;

the third capacitor is connected to the rectifier circuit, and smooths the rectified AC voltage so as to generate a smooth voltage which is supplied to an input terminal of the DC-to-DC converter;

the base of the transistor is connected between the third capacitor and the resistor to the current path, and the transistor acts as a switching transistor which operates according to a base current generated by the rectified current flowing in the current path.

9. A low-capacity power supply circuit comprising:

a first capacitor including a first electrode connected to one end of the AC power supply, and a second electrode;

a second capacitor including a first electrode connected to the other end of the AC power supply, and a second electrode;

a rectifier circuit that is electrically connected between the second electrode of the first capacitor and the second electrode of the second capacitor, and is configured to;

rectify the AC voltage applied between the first electrode of the first capacitor and the first electrode of the second capacitor; and

supply a rectified current;

a zero-crossing detecting circuit that is connected to a current path at a rear stage of the rectifier circuit, and is configured to;

detect zero-crossing points of the AC power supply on the basis of the rectified current received from the rectifier circuit; and

generate a signal based on the detected zero-crossing points; and

a DC-to-DC converter that is connected to the current path at the rear stage of the rectifier circuit, and is configured to generate a predetermined DC voltage by converting a DC voltage received from the rectifier circuit

wherein the zero-crossing detecting circuit includes a transistor and the rectifier circuit includes first and second output terminals,

wherein the first output terminal of the rectifier circuit, a third capacitor and a base of the transistor are connected in series, and the third capacitor is provided between the first output terminal of the rectifier circuit and the base of the transistor,

wherein the second output terminal of the rectifier circuit and the emitter of the transistor are both connected to a reference potential line, and the collector of the transistor is connected to, via a pull-up resistor, the switching power supply, and

wherein a current path is formed from the first output terminal of the rectifier circuit to the reference potential line through the third capacitor and a resistor;

the third capacitor is connected to the rectifier circuit, and smooths the rectified AC voltage so as to generate a smooth voltage which is supplied to an input terminal of the DC-to-DC converter;

the base of the transistor is connected between the third capacitor and the resistor to the current path, and the transistor acts as a switching transistor which operates according to a base current generated by the rectified current flowing in the current path.