Power distribution rack bus bar assembly and method of assembling the same

• US 9,491,895 B2
• Filed: 12/10/2013
• Issued: 11/08/2016
• Est. Priority Date: 03/03/2013
• Status: Active Grant

• Current Assignee: Acleap Power Incorporated
• Original Assignee: General Electric Company
• Inventors: Steeves, Michael Clyde, Nguyen, Khanh Quoc, Nessman, Paul Scott, Reddy, Raghothama
• Primary Examiner(s): Nguyen, Chau N
• Assistant Examiner(s): Varghese, Roshn
• Application Number:
  US14/102,126
• Publication Number:
  US 20140247540A1
• Time in Patent Office: 1,064 Days
• Field of Search: 361/624, 361/638, 361/775, 439/212, 439/213
• US Class Current: 1/1
• CPC Class Codes: H05K 13/04 Mounting of components , e.g. of leadless components
• CPC Class Codes: H05K 7/1432 specially adapted for power drive units or power converters
• CPC Class Codes: H05K 7/14325 for cabinets or racks
• CPC Class Codes: H05K 7/14329 specially adapted for the configuration of power bus bars
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

A power distribution rack includes a chassis that defines a first slot and a second slot adjacent the first slot. The power distribution rack also includes a plurality of electronics modules including a first module coupled within the first slot and a second module coupled within the second slot. A central bus bar assembly is coupled to the chassis and includes an outer bus bar including a first flange, a second flange, and a first bus plate extending therebetween. The first and second flanges and the first bus plate define a first channel. The bus bar assembly further includes an inner bus bar coupled within the first channel. The inner bus bar includes a third flange, a fourth flange, and a second bus plate extending therebetween. The first and third flanges are coupled to the first module and the second and fourth flanges are coupled to the second module.

Claims

1. A bus bar assembly for use with a power distribution rack, said bus bar assembly comprising:

an outer bus bar comprising a first flange, a second flange, and a first bus plate extending therebetween, wherein said first flange, said first bus plate, and said second flange define a first channel, said outer bus bar having a first polarity;

an inner bus bar coupled within said first channel, said inner bus bar comprising a third flange, a fourth flange, and a second bus plate extending therebetween, wherein said first and third flanges are configured to couple to connectors of a first electronics module and said second and fourth flanges are configured to couple to connectors of a second electronics module, and said inner bus bar having a second polarity different from the first polarity, wherein said first and third flanges define a first space therebetween, and said second and fourth flanges define a second space therebetween, the first space configured to receive the connectors of the first electronics module, the second space configured to receive the connectors of the second electronics module.

2. The bus bar assembly in accordance with claim 1, wherein said power distribution rack includes opposing side walls, and wherein said inner and outer bus bars are oriented substantially mid-way between said side walls.

3. The bus bar assembly in accordance with claim 1 further comprising a plurality of bushings configured to insulate said inner bus bar from said outer bus bar.

4. The bus bar assembly in accordance with claim 1, wherein both of said inner and outer bus bars are substantially U-shaped.

5. The bus bar assembly in accordance with claim 1, wherein said outer bus bar comprises at least one coupling flange extending from said first bus plate, said at least one coupling flange oriented perpendicular to said first bus plate.

6. The bus bar assembly in accordance with claim 1, wherein said inner bus bar includes at least one coupling flange extending from said second bus plate, said at least one coupling flange oriented parallel to said second bus plate.

7. A power distribution rack comprising:

a chassis defining a first slot and a second slot adjacent said first slot;

a plurality of electronics modules including a first electronics module coupled within said first slot and a second electronics module coupled within said second slot, wherein said first and said second electronics modules are configured for insertion into respective said first and said second slots, said first electronics module including a first connector and a second connector, said second electronics module including a third connector and a fourth connector;

a bus bar assembly coupled to said chassis, said bus bar assembly comprising;

an outer bus bar comprising a first flange, a second flange, and a first channel defined therebetween, said outer bus bar having a first polarity; and

an inner bus bar coupled within said first channel, said inner bus bar comprising a third flange and a fourth flange, wherein said first and third flanges are coupled to said first electronics module and said second and fourth flanges are coupled to said second electronics module, and said inner bus bar having a second polarity different from the first polarity, wherein said first and third flanges define a first space therebetween, and said second and fourth flanges define a second space therebetween, the first space configured to receive at least a portion of the first and second connectors, the second space configured to receive at least a portion of the third and fourth connectors.

8. The power distribution rack in accordance to claim 7, wherein said first and second electronics modules are substantially similar and are selectively interchangeable between said first slot and said second slot.

9. The power distribution rack in accordance to claim 8 further comprising a longitudinal axis, wherein said second electronics module is oriented 180 degrees with respect to said longitudinal axis from said first electronics module.

10. The power distribution rack in accordance to claim 7, wherein said bus bar assembly includes at least one coupling flange configured to couple said power distribution rack to a second power distribution rack.

11. The power distribution rack in accordance to claim 7 further comprising a plurality of rail portions coupled to said chassis, said rail portions extending a predetermined distance from said chassis to facilitate supporting a respective electronics module of the plurality of electronics modules.

12. The power distribution rack in accordance to claim 7, wherein each module of the plurality of modules includes a faceplate having at least one vent opening and a plurality of status indicators.

13. The power distribution rack in accordance to claim 7 further comprising a rack backing including a plurality of AC receivers, wherein each module of said plurality of electronics modules includes an AC connector configured to couple to a respective one of said plurality of AC receivers.

14. The power distribution rack in accordance to claim 7, wherein said first electronics module includes a first set of output connectors and said second electronics module includes a second set of output connectors, said first set of output connectors positioned adjacent said second set of output connectors.

15. The power distribution rack in accordance to claim 14, wherein said first set of output connectors includes a first output connector coupled to said first flange and a second output connector coupled to said third flange, and wherein said second set of output connectors includes a first output connector coupled to said second flange and a second output connector coupled to said fourth flange.

16. A method of assembling a power distribution rack, said method comprising:

providing a chassis defining a first slot and a second slot adjacent the first slot;

inserting a first electronics module into the first slot and a second electronics module into the second slot, the first electronics module including a first connector and a second connector, the second electronics module including a third connector and a fourth connector;

coupling a bus bar assembly to the chassis, wherein the bus bar assembly includes;

an outer bus bar comprising a first flange, a second flange, and a first channel defined therebetween, the outer bus bar having a first polarity; and

an inner bus bar coupled within the first channel, wherein the inner bus bar includes a third flange and a fourth flange, the inner bus bar having a second polarity different from the first polarity, wherein the first and third flanges define a first space therebetween, and the second and fourth flanges define a second space therebetween; and

coupling the first and third flanges to the first electronics module and coupling the second and fourth flanges to the second electronics module, the first and second connectors extending at least partly in the first space, the third and fourth connectors extending at least partly in the second space.

17. The method in accordance with claim 16, wherein inserting a first electronics module into the first slot and a second electronics module into the second slot further comprises orienting the second electronics module 180 degrees with respect to a longitudinal axis from the first electronics module.

18. The method in accordance with claim 16 further comprising coupling a plurality of rail portions to the chassis, wherein each rail portion extends a predetermined distance from the chassis to facilitate supporting a respective electronics module of the plurality of electronics modules.

19. The method in accordance with claim 16 further comprising coupling a rack backing to the chassis, wherein the rack backing includes a plurality of input receivers configured to couple to a respective input connector on each module of the plurality of electronics modules.