Electronic control device and method for reducing stand-by state energy consumption of an electric household appliance

• US 9,492,056 B2
• Filed: 09/21/2011
• Issued: 11/15/2016
• Est. Priority Date: 09/28/2010
• Status: Active Grant

• Current Assignee: Electrolux Home Products Corporation NV (AB Electrolux)
• Original Assignee: Electrolux Home Products Corporation NV (AB Electrolux)
• Inventors: Lovisotto, Giuliano
• Primary Examiner(s): Behm, Harry
• Assistant Examiner(s): NOVAK, PETER MICHAEL
• Application Number:
  US13/876,246
• Publication Number:
  US 20130257395A1
• Time in Patent Office: 1,882 Days
• US Class Current: 1/1
• CPC Class Codes: A47L 15/46 Devices for the automatic control of the different phases of cleaning ; Controlling devices A47L15/449 takes precedence
• CPC Class Codes: D06F 2103/44 Current or voltage
• CPC Class Codes: D06F 2105/54 Changing between normal operation mode and special operation modes, e.g. service mode, component cleaning mode or stand-by mode
• CPC Class Codes: D06F 33/46 Control of the energy or water consumption
• CPC Class Codes: D06F 34/10 Power supply arrangements, e.g. stand-by circuits
• CPC Class Codes: H02J 9/005 using a power saving mode for copiers G03G15/5004
• CPC Class Codes: H02M 1/0032 Control circuits allowing low power mode operation, e.g. in standby mode
• CPC Class Codes: H02M 3/335 using semiconductor devices only
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02B 70/30 Systems integrating technologies related to power network operation and communication or information technologies for improving the carbon footprint of the management of residential or tertiary loads, i.e. smart grids as climate change mitigation technology in the buildings sector, including also the last stages of power distribution and the control, monitoring or operating management systems at local level
• CPC Class Codes: Y04S 20/20 End-user application control systems

Abstract

A household appliance (1) is provided with an electronic control device (3) configured to reduce standby consumption. The appliance includes: —an electronic control unit (20); and—a switching mode low power supply unit (6) having at least a first control terminal (11) and at least an output terminal (9) which supplies a main prefixed supply voltage (VB) to the electronic control unit (20). The switching mode low power supply unit (6) is further configured to switch between a standby state and an operating state, when it detects a prefixed voltage variation (ΔV) on the first control terminal (11). The electronic control device (3) is configured to connect, at least temporarily, the first control terminal (11) to the output terminal (9), or to an independent auxiliary terminal (31) having a predetermined voltage, to generate the prefixed voltage variation (ΔV) on the first control terminal (11) to cause the switching mode low power supply unit (6) to switch from one of the states to the other state.

Claims

1. A method for reducing standby-state energy consumption of an electric household appliance, which appliance comprises an electronic control unit, and a switching mode low power supply unit comprising at least a first control terminal and at least an output terminal which supplies a main prefixed supply voltage to said electronic control unit, said switching mode low power supply unit being configured to switch between a standby state and an operating state when said switching mode low power supply unit detects a prefixed voltage variation on the first control terminal and configured to supply a first voltage to the first control terminal during the standby state, wherein the first voltage is lower than a main supply voltage supplied by an electric power network to at least one electric load of the electric household appliance during the operating state, said method comprising:

connecting, at least temporarily, said first control terminal to said output terminal while said output terminal has a lower voltage than the first voltage of the first control terminal, or to an independent auxiliary terminal having a predetermined voltage lower than the first voltage of the first control terminal, to generate said prefixed voltage variation on said first control terminal to cause said switching mode low power supply unit to switch from the standby state to the operating state; and

disconnecting said first control terminal from said output terminal or said independent auxiliary terminal.

2. A method according to claim 1, wherein said output terminal presents zero voltage during said standby state;

said method comprising the step of;

supplying a predetermined low supply voltage, different than zero, to said first control terminal during at least said standby state;

wherein said connecting, at least temporarily, said first control terminal to said output terminal or to said independent auxiliary terminal comprises connecting, at least temporarily, said first control terminal to said output terminal while said output terminal has a zero voltage or to said independent auxiliary terminal having a zero voltage.

3. A method according to claim 2, wherein said switching mode low power supply unit comprises at least a second control terminal and is configured to switch from the operating state to the standby state, in response to receiving a command signal on said second control terminal;

the method comprising the step of;

generating said command signal based on a voltage of said output terminal.

4. A method according to claim 3, wherein said electronic control unit comprises a sensing terminal and is configured to generate said command signal, in response to receiving a prefixed voltage variation on said sensing terminal;

the method comprising the step of connecting said sensing terminal to the output terminal of the switching mode low power supply unit to vary a voltage on said sensing terminal to cause the switching mode low power supply unit to switch from the operating state to the standby state.

5. A method according to claim 4, wherein said switching mode low power supply unit comprises:

a switching regulator unit comprising said first control terminal and said output terminal and being configured to switch from the standby state to the operating state, when the switching regulator unit detects said prefixed voltage variation on the first control terminal; and

a low voltage auxiliary supply means supplying said predetermined low voltage, different than zero, to said first control terminal during at least the standby state;

wherein during said standby state, said method comprises turning-off said switching regulator unit and maintaining in a turned-on state said low voltage auxiliary supply means to supply said predetermined low voltage to said first control terminal.

6. A method according to claim 1, wherein said connecting comprises directly connecting, at least temporarily, said first control terminal to said output terminal or to said independent auxiliary terminal.

7. A method according to claim 1, wherein said connecting comprises physically connecting, at least temporarily, said first control terminal to said output terminal or to said independent auxiliary terminal.

8. A household appliance provided with an electronic control device configured to reduce standby consumption and comprising:

an electronic control unit; and

a switching mode low power supply unit comprising at least a first control terminal and at least an output terminal which supplies a main prefixed supply voltage to said electronic control unit, said switching mode low power supply unit being further configured to switch between a standby state and an operating state when said switching mode low power supply unit detects a prefixed voltage variation on the first control terminal and configured to supply a first voltage to the first control terminal during the standby state, wherein the first voltage is lower than a main supply voltage supplied by an electric power network to at least one electric load of the household appliance during the operating state;

wherein said electronic control device is configured to connect, at least temporarily, said first control terminal to the output terminal while the output terminal has a lower voltage than the first voltage of the first control terminal, or to an independent auxiliary terminal having a predetermined voltage lower than the first voltage of the first control terminal, to generate said prefixed voltage variation on said first control terminal to cause said switching mode low power supply unit to switch from the standby state to the operating state, and

wherein said electronic control device is configured to disconnect said first control terminal from said output terminal or said independent auxiliary terminal.

9. A household appliance according to claim 8, wherein said switching mode low power supply unit comprises:

a switching regulator unit comprising said first control terminal and said output terminal outputting said voltage supply to said electronic control unit said switching regulator unit being configured to switch from said standby state to said operating state, when it detects a predetermined variation voltage on said first control terminal; and

an auxiliary low voltage supply means which supplies a predetermined low voltage, different than zero, to said first control terminal during at least the standby state.

10. A household appliance according to claim 9, wherein said switching regulator unit comprises at least a second control terminal, and is configured to switch from said operating state to the standby state when said switching regulator unit receives a turn-off signal on said second control terminal, said electronic control unit comprising a sensing terminal and being configured to generate said turn-off signal when it detects said predetermined voltage variation on said sensing terminal.

11. A household appliance according to claim 10, wherein said electronic control device comprises a switching means having a first terminal and a second terminal respectively connected to said output terminal and to said first control terminal of said switching regulator unit;

and wherein operation of said switching means causes the predetermined variation voltage on said first control terminal or generation of said turn-off signal on the basis of a voltage on said output terminal.

12. A household appliance according to claim 11, wherein said electronic control unit is configured to automatically switch from an on-state to an off-state, when said switching regulator unit switches to said standby state.

13. A household appliance according to claim 12, wherein said electronic control unit is configured to determine a power fail when, in response to switching from the off-state to the on-state, it detects no voltage variation on said sensing terminal.

14. A household appliance as claimed in claim 11, wherein said switching means comprises a pushbutton.

15. A household appliance, comprising:

at least one electric load; and

a control assembly, comprising;

a relay configured to open and close to selectively connect an electric power network to the at least one electric load;

a switching regulator comprising a first control terminal and an output terminal, wherein the switching regulator is configured to switch between a standby state and an operating state in response to detecting a voltage variation on the first control terminal;

a low voltage power supply circuit configured to supply a first voltage to the first control terminal during the standby state, wherein the first voltage is lower than a main supply voltage supplied by the electric power network to the at least one electric load during the operating state;

a controller comprising an input terminal coupled to the output terminal of the switching regulator, wherein the controller is configured to output a signal to close the relay; and

a user switch configured to connect, at least temporarily, the first control terminal to the output terminal of the switching regulator or to an auxiliary terminal to cause the voltage variation,

wherein the switching regulator is configured to detect a drop in voltage on the first control terminal in response to a temporary connection made by the user switch between the first control terminal and the output terminal while the output terminal has a lower voltage than the first voltage or the auxiliary terminal while the auxiliary terminal has a lower voltage than the first voltage.

16. The household appliance of claim 15, wherein the controller further comprises a sensing terminal connected to the first control terminal, and wherein the controller is further configured to send a second signal to the switching regulator based on a voltage of the sensing terminal to place the switching regulator in the standby state.

17. The household appliance of claim 15, wherein the controller further comprises a sensing terminal connected to a second user switch, and wherein the controller is further configured to send a second signal to the switching regulator based on a voltage of the sensing terminal to place the switching regulator in the standby state.

18. The household appliance of claim 15, wherein the low voltage power supply circuit is configured to supply the first voltage to the first control terminal throughout the standby state.

19. A method for reducing standby-state energy consumption of an electric household appliance, which appliance comprises an electronic control unit, and a switching mode low power supply unit comprising at least a first control terminal and at least an output terminal which supplies a main prefixed supply voltage to said electronic control unit, said switching mode low power supply unit being configured to switch between a standby state and an operating state, when said switching mode low power supply unit detects a prefixed voltage variation on the first control terminal, said method comprising:

connecting, at least temporarily, said first control terminal to said output terminal, or to an independent auxiliary terminal having a predetermined voltage, to generate said prefixed voltage variation on said first control terminal to cause said switching mode low power supply unit to switch from one of said states to the other state,

wherein said output terminal presents zero voltage during said standby state;

said method comprising the steps of;

supplying a predetermined low supply voltage, different than zero, to said first control terminal during at least said standby state; and

connecting, at least temporarily, said first control terminal to said output terminal, or to said independent auxiliary terminal having zero voltage, to generate said prefixed voltage variation on the first control terminal to cause said switching mode low power supply unit to switch from one of said states to the other state,

wherein said switching mode low power supply unit comprises at least a second control terminal and is configured to switch from the operating state to the standby state, on receiving a command signal on said second control terminal;

the method comprising the step of;

generating said command signal on the basis of a voltage on said output terminal,

wherein said electronic control unit comprises a sensing terminal and is configured to generate said command signal, on receiving a prefixed voltage variation on said sensing terminal; and

the method comprising the step of connecting said sensing terminal to the output terminal of the switching mode low power supply unit to vary the voltage on said sensing terminal to cause the switching mode low power supply unit to switch from the operating state to the standby state.

20. A household appliance provided with an electronic control device configured to reduce standby consumption and comprising:

an electronic control unit; and

a switching mode low power supply unit comprising at least a first control terminal and at least an output terminal which supplies a main prefixed supply voltage to said electronic control unit, said switching mode low power supply unit being further configured to switch between a standby state and an operating state, when it detects a prefixed voltage variation on the first control terminal;

wherein said electronic control device is configured to connect, at least temporarily, said first control terminal to the output terminal, or to an independent auxiliary terminal having a predetermined voltage, to generate said prefixed voltage variation on said first control terminal to cause said switching mode low power supply unit to switch from one of said states to the other state,

wherein said switching mode low power supply unit comprises;

a switching regulator unit comprising said first control terminal and said output terminal, said switching regulator unit being configured to switch from said standby state to said operating state, when it detects a predetermined variation voltage on said first control terminal; and

an auxiliary low voltage supply means which supplies a predetermined low voltage, different than zero, to said first control terminal during at least the standby state,

wherein said switching regulator unit comprises at least a second control terminal and is configured to switch from said operating state to the standby state, when said switching regulator unit receives a turn-off signal on said second control terminal, said electronic control unit comprising a sensing terminal and being configured to generate said turn-off signal when it detects said predetermined voltage variation on said sensing terminal,

wherein said electronic control device comprises a switching means having a first terminal and a second terminal respectively connected to said output terminal and to said first control terminal of said switching regulator unit, and

wherein operation on said switching means causes the predetermined variation voltage on said first control terminal or generation of said turn-off signal on the basis of a voltage on said output terminal.

21. A method for reducing standby-state energy consumption of an electric household appliance, which appliance comprises an electronic control unit, and a switching mode low power supply unit comprising at least a first control terminal and at least an output terminal which supplies a main prefixed supply voltage to said electronic control unit, said switching mode low power supply unit being configured to switch between a standby state and an operating state when said switching mode low power supply unit detects a prefixed voltage variation on the first control terminal, said method comprising:

directly connecting, at least temporarily, said first control terminal to said output terminal while said output terminal has a lower voltage than a first voltage of the first control terminal, or to an independent auxiliary terminal having a predetermined voltage lower than the first voltage of the first control terminal, to generate said prefixed voltage variation on said first control terminal to cause said switching mode low power supply unit to switch from the standby state to the operating state; and

disconnecting said first control terminal from said output terminal or said independent auxiliary terminal.