Image forming apparatus provided with cartridge for accommodating waste toner therein

• US 9,494,908 B2
• Filed: 12/28/2015
• Issued: 11/15/2016
• Est. Priority Date: 11/26/2013
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Sato, Shougo, Fukui, Atsushi, Fukuchi, Isao
• Primary Examiner(s): Chen, Sophia S
• Application Number:
  US14/979,745
• Publication Number:
  US 20160109847A1
• Time in Patent Office: 323 Days
• Field of Search: 399/358, 399/360, 399/110, 399/111, 399/101
• US Class Current: 1/1
• CPC Class Codes: G03G 15/0178 using more than one reusable electrographic recording member, e.g. one for every monocolour image
• CPC Class Codes: G03G 21/0005 for removing solid developer or debris from the electrographic recording medium
• CPC Class Codes: G03G 21/105 Arrangements for conveying toner waste
• CPC Class Codes: G03G 21/12 Toner waste containers
• CPC Class Codes: G03G 21/1623 Means to access the interior of the apparatus
• CPC Class Codes: G03G 21/169 for the cleaning unit
• CPC Class Codes: G03G 21/1814 Details of parts of process cartridge, e.g. for charging, transfer, cleaning, developing G03G21/1835 takes precedence
• CPC Class Codes: G03G 21/1853 the process cartridge being mounted perpendicular to the axis of the photosensitive member
• CPC Class Codes: G03G 2215/1661 of transfer belt
• CPC Class Codes: G03G 2221/163 for the developer unit
• CPC Class Codes: G03G 2221/1684 using extractable subframes, e.g. on rails or hinges
• CPC Class Codes: G03G 2221/183 Process cartridge
• CPC Class Codes: G03G 2221/1869 Cartridge holders, e.g. intermediate frames for placing cartridge parts therein

Abstract

An image forming apparatus includes a cartridge-supporting body, a belt, a belt cleaning unit, a waste toner cartridge, and a collective conveying unit. The cartridge-supporting unit supports a plurality of process cartridges. Each process cartridge includes a photosensitive drum and a drum-cleaning unit for collecting waste toner on the photosensitive drum. The belt confronts the plurality of process cartridges when the cartridge-supporting body is in an internal position. The belt cleaning unit collects waste toner on the belt. The waste toner cartridge accommodates both waste toner collected from the plurality of photosensitive drums by the plurality of drum-cleaning units and waste toner collected from the belt by the belt cleaning unit. The collective conveying unit aggregates waste toner collected from the plurality of photosensitive drums by the plurality of drum-cleaning units and conveys collectively the aggregated waste toner to the waste toner cartridge.

Claims

1. An image forming apparatus comprising:

a main frame;

a first process cartridge including a first photosensitive drum and a first drum-cleaning unit configured to collect waste toner on the first photosensitive drum;

a second process cartridge including a second photosensitive drum and a second drum-cleaning unit configured to collect waste toner on the second photosensitive drum;

a cartridge-supporting body configured to support the first process cartridge and the second process cartridge and movable between an internal position inside the main frame and an external position outside of the main frame;

a collective conveying unit provided in the cartridge-supporting body and configured to convey collectively waste toner collected by the first drum-cleaning unit and the second drum-cleaning unit; and

a waste toner cartridge configured to accommodate waste toner conveyed by the collective conveying unit, the waste toner cartridge being positioned in the main frame and connecting with the collective conveying unit when the cartridge-supporting body is positioned at the internal position, the waste toner cartridge being positioned in the main frame and disconnecting with the collective conveying unit when the cartridge-supporting body is positioned at the external position.

2. The image forming apparatus as claimed in claim 1, wherein each of the first photosensitive drum and the second photosensitive drum has an axis defining an axial direction;

and

wherein the first drum-cleaning unit is configured to convey the waste toner collected from the first photosensitive drum in the axial direction, and the second drum-cleaning unit is configured to convey the waste toner collected from the second photosensitive drum in the axial direction.

3. The image forming apparatus as claimed in claim 1, wherein the first photosensitive drum and the second photosensitive drum are arrayed in an array direction;

and

wherein the collective conveying unit is configured to convey the waste toner collected by the first drum-cleaning unit and the second drum-cleaning unit in the array direction.

4. The image forming apparatus as claimed in claim 1, wherein each of the first photosensitive drum and the second photosensitive drum has an axis defining an axial direction;

and

wherein each of the first drum-cleaning unit and the second drum-cleaning unit comprises;

a drum cleaning member configured to collect the waste toner on the corresponding photosensitive drum; and

a conveying member configured to convey the waste toner collected by the drum cleaning member in the axial direction.

5. The image forming apparatus as claimed in claim 4, wherein the drum cleaning member comprises a drum cleaning blade.

6. The image forming apparatus as claimed in claim 4, wherein the conveying member comprises a screw feeder.

7. The image forming apparatus as claimed in claim 1, wherein the first photosensitive drum and the second photosensitive drum are arrayed in an array direction;

and

wherein the collective conveying unit comprises;

a collective conveying tube extending in the array direction and configured to allow the waste toner to pass therethrough; and

a collective conveying member positioned in the collective conveying tube and configured to convey the waste toner collected by the first drum-cleaning unit and the second drum-cleaning unit in the array direction.

8. The image forming apparatus as claimed in claim 7, wherein the collective conveying tube includes:

a first cylindrical part protruding from an outer peripheral surface of the collective conveying tube and configured to allow the waste toner collected by the first drum-cleaning unit to pass therethrough; and

a second cylindrical part protruding from the outer peripheral surface of the collective conveying tube and configured to allow the waste toner collected by the second drum-cleaning unit to pass therethrough.

9. The image forming apparatus as claimed in claim 7, wherein the collective conveying member comprises a screw feeder.

10. The image forming apparatus as claimed in claim 1, wherein the first photosensitive drum and the second photosensitive drum are arrayed in an array direction, and each of the first photosensitive drum and the second photosensitive drum has an axis defining an axial direction, and

wherein the main frame further comprises a positioning member extending in the array direction and configured to perform positioning of the first photosensitive drum and the second photosensitive drum, the positioning member being positioned inward of the collective conveying unit in the axial direction.

11. The image forming apparatus as claimed in claim 10, wherein the cartridge-supporting body further comprises a first side wall and a second side wall that are arranged in the axial direction;

wherein the positioning member is positioned between the first side wall and the second side wall in the axial direction; and

wherein the collective conveying unit overlaps the first side wall when projected in a direction perpendicular to both the array direction and the axial direction.

12. The image forming apparatus as claimed in claim 1, wherein a direction from the external position to the internal position of the cartridge-supporting body is a moving direction;

and

wherein the waste toner cartridge is positioned downstream of both the first photosensitive drum and the second photosensitive drum in the moving direction.

13. The image forming apparatus as claimed in claim 1, wherein the waste toner cartridge is attachable to and detachable from the main frame.

14. An image forming apparatus comprising:

a main frame;

a drawer configured to support a plurality of developing cartridges each configured to accommodate toner therein, the drawer movable between an internal position inside the main frame and an external position outside of the main frame, the drawer comprising;

a first photosensitive drum;

a second photosensitive drum;

a first drum-cleaning unit configured to collect waste toner on the first photosensitive drum; and

a second drum-cleaning unit configured to collect waste toner on the second photosensitive drum;

a collective conveying unit provided in the drawer and configured to convey collectively waste toner collected by the first drum-cleaning unit and the second drum-cleaning unit; and

a waste toner cartridge configured to accommodate waste toner conveyed by the collective conveying unit, the waste toner cartridge being positioned in the main frame and connecting with the collective conveying unit when the drawer is positioned at the internal position, the waste toner cartridge being positioned in the main frame and disconnecting with the collective conveying unit when the drawer is positioned at the external position.

15. The image forming apparatus as claimed in claim 14, wherein each of the first photosensitive drum and the second photosensitive drum has an axis defining an axial direction;

wherein the first drum-cleaning unit is configured to convey the waste toner collected from the first photosensitive drum in the axial direction; and

wherein the second drum-cleaning unit is configured to convey the waste toner collected from the second photosensitive drum in the axial direction.

16. The image forming apparatus as claimed in claim 15, wherein, the first photosensitive drum and the second photosensitive drum are arrayed in an array direction;

and

wherein the collective conveying unit is configured to convey the waste toner collected by the first drum-cleaning unit and the second drum-cleaning unit in the array direction.

17. The image forming apparatus as claimed in claim 14, wherein each of the first photosensitive drum and the second photosensitive drum has an axis defining an axial direction;

and

wherein each of first drum-cleaning unit and the second drum-cleaning unit comprises;

a drum cleaning member configured to collect the waste toner on the corresponding photosensitive drum; and

a conveying member configured to convey the waste toner collected by the drum cleaning member in the axial direction.

18. The image forming apparatus as claimed in claim 17, wherein the drum cleaning member comprises a drum cleaning blade.

19. The image forming apparatus as claimed in claim 17, wherein the conveying member comprises a screw feeder.

20. The image forming apparatus as claimed in claim 14, wherein the first photosensitive drum and the second photosensitive drum are arrayed in an array direction;

and

wherein the collective conveying unit comprises;

a collective conveying tube extending in the array direction and configured to allow the waste toner to pass therethrough; and

a collective conveying member positioned in the collective conveying tube and configured to convey the waste toner collected by the first drum-cleaning unit and the second drum-cleaning unit in the array direction.

21. The image forming apparatus as claimed in claim 20, wherein the collective conveying tube includes:

a first cylindrical part protruding from an outer peripheral surface of the collective conveying tube and configured to allow the waste toner collected by the first drum-cleaning unit to pass therethrough; and

a second cylindrical part protruding from the outer peripheral surface of the collective conveying tube and configured to allow the waste toner collected by the second drum-cleaning unit to pass therethrough.

22. The image forming apparatus as claimed in claim 20, wherein the collective conveying member comprises a screw feeder.

23. The image forming apparatus as claimed in claim 14, wherein the first photosensitive drum and the second photosensitive drum are arrayed in an array direction, and each of the first photosensitive drum and the second photosensitive drum has an axis defining an axial direction, and

wherein the main frame further comprises a positioning member extending in the array direction and configured to perform positioning of the first photosensitive drum and the second photosensitive drum, the positioning member being positioned inward of the collective conveying unit in the axial direction.

24. The image forming apparatus as claimed in claim 23, wherein the drawer further comprises a first side wall and a second side wall that are arranged in the axial direction;

wherein the positioning member is positioned between the first side wall and the second side wall in the axial direction; and

wherein the collective conveying unit overlaps the first side wall when projected in a direction perpendicular to both the array direction and the axial direction.

25. The image forming apparatus as claimed in claim 14, wherein a direction from the external position to the internal position of the drawer is a moving direction;

and

wherein the waste toner cartridge is positioned downstream of the first photosensitive drum and the second photosensitive drum in the moving direction.

26. The image forming apparatus as claimed in claim 14, wherein the waste toner cartridge is attachable to and detachable from the main frame.

27. An image forming apparatus comprising:

a casing;

a first process cartridge including a first photosensitive drum and a first drum-cleaning unit configured to collect waste toner on the first photosensitive drum;

a second process cartridge including a second photosensitive drum and a second drum-cleaning unit configured to collect waste toner on the second photosensitive drum;

a waste toner cartridge configured to accommodate both the waste toner collected from the first photosensitive drum by the first drum-cleaning unit and the waste toner collected from the second photosensitive drum by the second drum-cleaning unit;

a first wall arranged inside the casing, the first wall having a first recess for receiving one end portion of the first process cartridge and a second recess for receiving one end portion of the second process cartridge;

a second wall arranged inside the casing, the second wall having a third recess for receiving another end portion of the first process cartridge and a fourth recess for receiving another end portion of the second process cartridge, the first process cartridge being configured to be supported by the first recess and the third recess, the second process cartridge being configured to be supported by the second recess and the fourth recess; and

a conveying unit configured to convey the waste toner collected by the first drum-cleaning unit and the waste toner collected by the second drum-cleaning unit,

wherein the first wall is disposed between the conveying unit and the second wall.

28. The image forming apparatus according to claim 27, wherein the first photosensitive drum and the second photosensitive drum are arrayed in an array direction, each of the first wall and the second wall having an L-shape as viewed from the array direction.

29. The image forming apparatus according to claim 27, further comprising:

a cartridge-supporting body configured to support the first process cartridge and the second process cartridge, the cartridge-supporting body being movable between an internal position inside the casing and an external position outside the casing; and

a belt,

wherein, when the cartridge-supporting body supporting the first and second process cartridges is located at the internal position, the cartridge-supporting body is movable between a contact position where both the first photosensitive drum and the second photosensitive drum come in contact with the belt and a separated position where the first photosensitive drum and the second photosensitive drum are apart from the belt, and

wherein the conveying unit is configured to convey the waste toner collected by the first drum-cleaning unit and the waste toner collected by the second drum-cleaning unit when the cartridge-supporting body supporting the first and second process cartridges is located at the contact position.

30. The image forming apparatus according to claim 29, wherein the first drum-cleaning unit has a first communication hole and the second drum-cleaning unit has a second communication hole;

and

wherein the conveying unit has a first inlet aligned with the first communication hole and a second inlet aligned with the second communication hole when the cartridge-supporting body supporting the first and second process cartridges is located at the contact position.

31. The image forming apparatus according to claim 30, wherein the conveying unit includes:

a collective conveying tube;

a first input cylinder protruding from the collective conveying tube, the first input cylinder having a first inlet for receiving waste toner discharged through the first communication hole of the first drum-cleaning unit; and

a second input cylinder protruding from the collective conveying tube, the second input cylinder having a first inlet for receiving waste toner discharged through the second communication hole of the second drum-cleaning unit.

32. The image forming apparatus according to claim 29, further comprising a belt-cleaning unit configured to collect waste toner on the belt,

wherein the waste toner cartridge is further configured to accommodate the waste toner collected by the belt-cleaning unit, and

wherein the conveying unit is further configured to convey the waste toner collected by the belt-cleaning unit to the waste toner cartridge.

33. The image forming apparatus according to claim 29, wherein the conveying unit is provided to the cartridge-supporting body and is configured to move between the internal position and the external position with the cartridge-supporting body.

34. An image forming apparatus comprising:

a casing;

a first developing cartridge configured to accommodate toner therein;

a second developing cartridge configured to accommodate toner therein;

a drawer unit including;

a first photosensitive drum;

a first drum-cleaning unit configured to collect waste toner on the first photosensitive drum;

a second photosensitive drum; and

a second drum-cleaning unit configured to collect waste toner on the second photosensitive drum;

a waste toner cartridge configured to accommodate both the waste toner collected from the first photosensitive drum by the first drum-cleaning unit and the waste toner collected from the second photosensitive drum by the second drum-cleaning unit;

a first wall arranged inside the casing, the first wall having a first recess for receiving one end portion of the first photosensitive drum and a second recess for receiving one end portion of the second photosensitive drum;

a second wall arranged inside the casing, the second wall having a third recess for receiving another end portion of the first photosensitive drum and a fourth recess for receiving another end portion of the second photosensitive drum, the first photosensitive drum being configured to be supported by the first recess and the third recess, the second photosensitive drum being configured to be supported by the second recess and the fourth recess; and

a conveying unit configured to convey the waste toner collected by the first drum-cleaning unit and the waste toner collected by the second drum-cleaning unit,

wherein the first wall is disposed between the conveying unit and the second wall.

35. The image forming apparatus according to claim 34, wherein the first photosensitive drum and the second photosensitive drum are arrayed in an array direction, each of the first wall and the second wall having an L-shape as viewed from the array direction.

36. The image forming apparatus according to claim 34, further comprising a belt,

wherein the drawer unit is movable between an internal position inside the casing and an external position outside the casing,

wherein, when the drawer unit is located at the internal position, the drawer unit is movable between a contact position where both the first photosensitive drum and the second photosensitive drum come in contact with the belt and a separated position where the first photosensitive drum and the second photosensitive drum are apart from the belt, and

wherein the conveying unit is configured to convey the waste toner collected by the first drum-cleaning unit and the waste toner collected by the second drum-cleaning unit when the drawer unit is located at the contact position.

37. The image forming apparatus according to claim 36, wherein the first drum-cleaning unit has a first communication hole and the second drum-cleaning unit has a second communication hole, and

wherein the conveying unit has a first inlet aligned with the first communication hole and a second inlet aligned with the second communication hole when the drawer unit is located at the contact position.

38. The image forming apparatus according to claim 37, wherein the conveying unit includes:

a collective conveying tube;

a first input cylinder protruding from the collective conveying tube, the first input cylinder having a first inlet for receiving waste toner discharged through the first communication hole of the first drum-cleaning unit; and

a second input cylinder protruding from the collective conveying tube, the second input cylinder having a first inlet for receiving waste toner discharged through the second communication hole of the second drum-cleaning unit.

39. The image forming apparatus according to claim 36, further comprising a belt-cleaning unit configured to collect waste toner on the belt,

wherein the waste toner cartridge is further configured to accommodate the waste toner collected by the belt-cleaning unit, and

wherein the conveying unit is further configured to convey the waste toner collected by the belt-cleaning unit to the waste toner cartridge.

40. The image forming apparatus according to claim 36, wherein the conveying unit is provided to the drawer unit and is configured to move between the internal position and the external position with the drawer unit.