Electrical connectors for vehicles

• US 9,496,639 B2
• Filed: 03/13/2015
• Issued: 11/15/2016
• Est. Priority Date: 03/13/2015
• Status: Active Grant

• Current Assignee: Grote Industries Incorporated
• Original Assignee: Grote Industries Incorporated
• Inventors: Hernandez, Alfredo Haros, Aguilar, Leoncio Trejo, Espinosa, Gumaro Carrizales, Harmon, Darren L.
• Primary Examiner(s): Riyami, Abdullah
• Assistant Examiner(s): KRATT, JUSTIN M
• Application Number:
  US14/657,304
• Publication Number:
  US 20160268721A1
• Time in Patent Office: 613 Days
• Field of Search: 439/35, 439/271, 439/586, 439/587, 439/548, 439/556, 439/559
• US Class Current: 1/1
• CPC Class Codes: B60D 1/64 Couplings or joints therefor
• CPC Class Codes: H01R 13/5202 Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
• CPC Class Codes: H01R 13/5219 Sealing means between coupling parts, e.g. interfacial seal
• CPC Class Codes: H01R 13/62 Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
• CPC Class Codes: H01R 13/73 Means for mounting coupling parts to apparatus or structures, e.g. to a wall
• CPC Class Codes: H01R 13/745 separate from the housing
• CPC Class Codes: H01R 13/748 using one or more screws H01R13/746 takes precedence
• CPC Class Codes: H01R 2201/26 for vehicles
• CPC Class Codes: H01R 24/66 with pins, blades or analogous contacts and secured to apparatus or structure, e.g. to a wall
• CPC Class Codes: H01R 24/76 with sockets, clips or analogous contacts and secured to apparatus or structure, e.g. to a wall
• CPC Class Codes: H01R 31/06 Intermediate parts for linking two coupling parts, e.g. adapter with a holder adapted for supporting apparatus to which its counterpart is attached H01R33/94

Abstract

An electrical connection adapted for providing an electro-mechanical connection through a hole in a wall of a wheeled vehicle is disclosed. It includes an interior cable that meets SAE standard J560 and which includes an interior plug portion that has a 6-around-1 female electrical connector array. The electrical connection also includes a socket that meets SAE standard J560 and is adapted via a male interior 6-around-1 electrical connector array to provide an electrical connection to the interior cable. A gasket member is separately formed from the interior plug portion and includes a central opening sized and shaped to receive through it a connection of the interior cable plug and the socket. The gasket forms an uninterrupted water seal with the exterior side of the wall of the wheeled vehicle. One or more guide members are disclosed.

Claims

1. An electrical connection adapted for providing an electro-mechanical connection through a hole in a wall of a wheeled vehicle with the wall having an exterior side and an opposite interior side, wherein the electrical connection is adapted to connect with an exterior cable that includes a 6-around-1 female electrical connector array, the electrical connection comprising:

a) an interior cable that meets SAE standard J560 and which includes an interior plug portion which includes a 6-around-1 female electrical connector array, wherein said interior plug portion includes a locking means integrally formed with and radially extending from said interior plug portion; and

,

b) a socket that meets SAE standard J560 and that is;

i) adapted via a male exterior 6-around-1 electrical connector array to provide an electrical connection to said exterior cable 6-around-1 female electrical connector array; and

,

ii) adapted via an interior 6-around-1 male electrical connector array to provide an electrical connection to said interior cable 6-around-1 female electrical connector array; and

,

c) a gasket member, separately formed from said interior plug portion, said gasket member including;

(i) a circumferentially uninterrupted ring around a central opening therethrough, said opening in said gasket member sized and shaped to receive through it a connection of said interior cable plug and said socket;

(ii) a substantially planar rear surface adapted to contact and form an uninterrupted water seal with the exterior side of the wall; and

,

(iii) recessing in said substantially planar surface extending radially outward from said gasket member central opening, wherein said recessing is sized and shaped to receive said locking means therein, wherein said recessing has an axial depth greater than or equal to a corresponding axial depth of said locking means, whereby said locking means does not block said gasket member planar rear surface from contacting and forming a water seal with the exterior wall uninterrupted around the entire hole in the wall.

2. The electrical connection of claim 1, wherein said locking means includes a first tab and a second tab located diametrically across from said first tab.

3. The electrical connection of claim 2, further comprising:

(d) a first guide male member adapted to slide axially into a first guide female member, wherein said first guide male member and said first guide female member are;

i) located, prior to connection, axially between said interior plug portion and said socket;

ii) located radially outboard of said interior plug portion 6-around-1 array and radially outboard of said socket'"'"'s interior 6-around-1 array; and

,

iii) substantially parallel to said interior plug portion 6-around-1 array and said socket'"'"'s interior 6-around-1 array.

4. The electrical connection of claim 3, wherein said first guide male member is longer than its associated 6-around-1 electrical connector such that said first male guide member begins insertion into said first female guide member before said 6-around-1 electrical connector of said interior plug portion contacts said 6-around-1 electrical connector of said socket.

5. The electrical connection of claim 4, wherein said first guide male member center is located radially inboard of a circle centered on socket'"'"'s interior 6-around-1 array and having a diameter of about 2¼

inches.

6. The electrical connection of claim 4, wherein said socket and said interior plug are connectable along a connection axis that is sloped downwardly with respect to the wall of the wheeled vehicle.

7. The electrical connection of claim 6, further comprising:

(d) a second guide male member adapted to slide axially into a second guide female member, wherein said second guide male member and said second guide female member are;

i) located, prior to connection, axially between said interior plug portion and said socket;

ii) located radially outboard of said interior plug portion 6-around-1 array and radially outboard of said socket'"'"'s interior 6-around-1 array; and

,

iii) substantially parallel to said interior plug portion 6-around-1 array and said socket'"'"'s interior 6-around-1 array; and

,

wherein, said second guide male member is longer than its associated 6-around-1 electrical connector such that said second male guide member begins insertion into said second female guide member before said 6-around-1 electrical connector of said interior plug portion contacts said 6-around-1 electrical connector of said socket.

8. The electrical connection of claim 7, wherein the top surface of said gasket member is sloped to shed water thereon.

9. The electrical connection of claim 8, wherein said gasket member has a thickness that prevents the said socket from extending through the hole in the wall of the wheeled vehicle.

10. The electrical connection of claim 3, wherein said first guide male member is located on said socket.

11. The electrical connection of claim 3, wherein said first guide male member is located on said interior plug portion.

12. The electrical connection of claim 1, further comprising:

(d) a first guide male member adapted to slide axially into a first guide female member, wherein said first guide male member and said first guide female member are;

i) located, prior to connection, axially between said interior plug portion and said socket;

ii) located radially outboard of said interior plug portion 6-around-1 array and radially outboard of said socket'"'"'s interior 6-around-1 array; and

,

iii) substantially parallel to said interior plug portion 6-around-1 array and said socket'"'"'s interior 6-around-1 array.

13. The electrical connection of claim 12, wherein said first guide male member is longer than its associated 6-around-1 electrical connector such that said first male guide member begins insertion into said first female guide member before said 6-around-1 electrical connector of said interior plug portion contacts said 6-around-1 electrical connector of said socket.

14. The electrical connection of claim 12, wherein said first guide male member center is located radially inboard of a circle centered on socket'"'"'s interior 6-around-1 array and having a diameter of about 2¼

inches.

15. The electrical connection of claim 1, wherein said socket and said interior plug are connectable along a connection axis that is sloped downwardly with respect to the wall of the wheeled vehicle.

16. The electrical connection of claim 12, further comprising:

(d) a second guide male member adapted to slide axially into a second guide female member, wherein said second guide male member and said second guide female member are;

i) located, prior to connection, axially between said interior plug portion and said socket;

ii) located radially outboard of said interior plug portion 6-around-1 array and radially outboard of said socket'"'"'s interior 6-around-1 array; and

,

iii) substantially parallel to said interior plug portion 6-around-1 array and said socket'"'"'s interior 6-around-1 array; and

,

wherein, said second guide male member is longer than its associated 6-around-1 electrical connector such that said second male guide member begins insertion into said second female guide member before said 6-around-1 electrical connector of said interior plug portion contacts said 6-around-1 electrical connector of said socket.

17. The electrical connection of claim 1, wherein said gasket member is a polymer and wherein said locking means is a polymer, and wherein said gasket has a hardness greater than a hardness of said locking means.

18. The electrical connection of claim 1, wherein said gasket member has a thickness that prevents the said socket from extending through the hole in the wall of the wheeled vehicle.

19. An electrical connection adapted for providing an electro-mechanical connection through a hole in a wall of a wheeled vehicle with the wall having an exterior side and an opposite interior side, wherein the electrical connection is adapted to connect with an exterior cable that includes a 6-around-1 female electrical connector array, the electrical connection comprising:

a) an interior cable that meets SAE standard J560 and which includes an interior plug portion which includes a 6-around-1 female electrical connector array, wherein said interior plug portion includes a locking means integrally formed with and radially extending from said interior plug portion; and

,

b) a socket that meets SAE standard J560 and that is;

i) adapted via a male exterior 6-around-1 electrical connector array to provide an electro-mechanical connection to said exterior cable 6-around-1 female electrical connector array; and

,

ii) adapted via an interior 6-around-1 male electrical connector array to provide an electro-mechanical connection to said interior cable 6-around-1 female electrical connector array; and

,

c) a first guide male member adapted to slide axially into a first guide female member, wherein said first guide male member is located, prior to connection, axially between said interior plug portion and said socket, and wherein said first guide male member and said first guide female member are;

i) located radially outboard of said interior plug portion 6-around-1 array and radially outboard of said socket'"'"'s interior 6-around-1 array; and

,

ii) substantially parallel to said interior plug portion 6-around-1 array and said socket'"'"'s interior 6-around-1 array.

20. The electrical connection of claim 19, wherein said first guide male member is longer than its associated 6-around-1 electrical connector such that said first male guide member begins insertion into said first female guide member before said 6-around-1 electrical connector of said interior plug portion contacts said 6-around-1 electrical connector of said socket.

21. The electrical connection of claim 20, wherein said first guide male member center is located radially inboard of a circle centered on socket'"'"'s interior 6-around-1 array and having a diameter of about 2¼

inches.

22. The electrical connection of claim 19 wherein said socket and said interior plug are connectable along a connection axis that is sloped downwardly with respect to the wall of the wheeled vehicle.

23. The electrical connection of claim 19, further comprising:

(d) a second guide male member adapted to slide axially into a second guide female member, wherein said second guide male member and said second guide female member are;

i) located, prior to connection, axially between said interior plug portion and said socket;

ii) located radially outboard of said interior plug portion 6-around-1 array and radially outboard of said socket'"'"'s interior 6-around-1 array; and

,

iii) substantially parallel to said interior plug portion 6-around-1 array and said socket'"'"'s interior 6-around-1 array; and

,

wherein, said second guide male member is longer than its associated 6-around-1 electrical connector such that said second male guide member begins insertion into said second female guide member before said 6-around-1 electrical connector of said interior plug portion contacts said 6-around-1 electrical connector of said socket.

24. The electrical connection of claim 19, further comprising a gasket member.

25. The electrical connection of claim 19, wherein said first guide male member is located on said socket.

26. The electrical connection of claim 19, wherein said first guide male member is located on said interior plug portion.