Thermal management in a lighting system using multiple, controlled power dissipation circuits

• US 9,497,851 B2
• Filed: 11/04/2011
• Issued: 11/15/2016
• Est. Priority Date: 11/04/2010
• Status: Active Grant

• Current Assignee: Signify Holding B.V. (Signify N.V.)
• Original Assignee: Koninklijke Philips N.V.
• Inventors: Melanson, John L., King, Eric J.
• Primary Examiner(s): Pham, Thai
• Assistant Examiner(s): Alaeddini, Borna
• Application Number:
  US13/290,003
• Publication Number:
  US 20120112638A1
• Time in Patent Office: 1,838 Days
• Field of Search: 315/291, 315/246, 315/247, 315/294, 315/169.1, 315/185.R, 315/186, 315/192, 315/56, 315/58, 315/61, 315112-118, 315/185.S, 315307-326, 315/209.R, 315/224, 315/225, 362/294, 362/35, 362/249.02, 362/249.05, 362/249.06, 362/311.02, 362/545, 362/362, 362/373, 362/218, 345/82, 345/94, 345/102, 345/204, 345/212
• US Class Current: 1/1
• CPC Class Codes: H05B 45/00 Circuit arrangements for operating light-emitting diodes [LED]
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: H05B 45/44 with an active control inside an LED matrix
• CPC Class Codes: H05B 45/46 having LEDs disposed in parallel lines
• CPC Class Codes: H05B 47/10 Controlling the light source
• CPC Class Codes: H05K 1/0203 Cooling of mounted components H05K1/0272 takes precedence
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A lighting system includes a controller that is configured to provide thermal management for the lighting system by distributing excess energy in the lighting system through multiple power dissipation circuits. In at least one embodiment, the lighting system is a phase cut compatible, dimmable lighting system having one or more light sources selected from a group consisting of at least one light emitting diode and at least one compact fluorescent lamp. In at least one embodiment, the controller is configured to control the plurality of power dissipation circuits in accordance with a thermal management strategy to dissipate the excess energy in the phase cut compatible, dimmable lighting system. The particular thermal management strategy is a matter of design choice. The power distribution circuits include two of more of: a controlled switch path power dissipation circuit, a controlled link path power dissipation circuit, and a controlled flyback path power dissipation circuit.

Claims

1. An apparatus comprising:

a controller configured to (i) select a plurality of power dissipation circuits during any operating mode of the controller in accordance with a thermal management strategy to dissipate excess energy in the selected plurality of power dissipation circuits in a phase cut compatible, dimmable lighting system and (ii) responding to heating conditions in the controller by activating the plurality of power dissipation circuits to distribute heat generation in the controller in accordance with the thermal management strategy, wherein the dimmable lighting system includes one or more light sources selected from a group consisting of at least one light emitting diode and at least one compact fluorescent lamp.

2. The apparatus of claim 1 wherein the power dissipation circuits include two or more power dissipation circuits selected from a group consisting of:

a controlled switch path power dissipation circuit, a controlled link path power dissipation circuit, and a controlled flyback path power dissipation circuit.

3. The apparatus of claim 2 wherein the controlled switch path power dissipation circuit is configured to dissipate excess energy by at least a boost switch of a switching power converter during a controlled power dissipation phase, and the controlled power dissipation phase occurs after a charging phase begins and before an end of a subsequent flyback phase of the switching power converter.

4. The apparatus of claim 2 wherein the controlled link path power dissipation circuit is configured to dissipate excess energy to dissipate power in a link path of a switching power converter.

5. The apparatus of claim 2 wherein the controlled flyback path power dissipation circuit is configured to dissipate excess energy by at least a flyback switch during a controlled power dissipation phase, and the controlled power dissipation phase occurs after a charging phase begins and before an end of a subsequent flyback phase of a switching power converter.

6. The apparatus of claim 1 wherein the excess energy comprises energy received by a switching power converter that is greater than an amount of energy to be provided to a load coupled to the switching power converter.

7. The apparatus of claim 1 wherein at least one of the power dissipation circuits is included in a switching power converter.

8. The apparatus of claim 1 wherein the power dissipation circuits are included in power conversion circuitry.

9. The apparatus of claim 1 wherein the controller is further configured to dynamically distribute power dissipation to the power dissipation circuits in response to observed events in the lighting system and in accordance with the thermal management strategy.

10. The apparatus of claim 1 wherein the one or more observed events are selected from a group consisting of:

local temperature measurements and activity of each of the power dissipation circuits.

11. The apparatus of claim 1 wherein the controller is further configured to distribute power dissipation to the power dissipation circuits in a preset manner in accordance with the thermal management strategy.

12. The apparatus of claim 1 wherein the controller includes at least one terminal to receive thermal management strategy data, wherein the thermal management strategy data at least in part establishes the thermal management strategy.

13. The apparatus of claim 1 wherein the controller is further configured to receive temperature data from a plurality of thermal sensors to control the plurality of power dissipation circuits in accordance with a thermal management strategy that includes distributing power dissipation to the power dissipation circuits in accordance with the temperature data.

14. The apparatus of claim 1 wherein the thermal management strategy data is specific to a particular type of lighting system.

15. The apparatus of claim 1 wherein the controller is further configured (i) to determine when power into the lighting system should be greater than power out to the one or more light sources and (ii) to distribute power dissipation in the power dissipation circuits that can best tolerate power dissipation in addition to power dissipation during power conversion of input to output power of the lighting system.

16. The apparatus of claim 1 wherein the controller is further configured to control the lighting system in accordance with a power conversion of input to output power to provide energy to the one or more light sources and to control the plurality of power dissipation circuits in accordance with the thermal management strategy in a power dissipation operation that is separate from the power conversion of input to output power.

17. The apparatus of claim 1 wherein one of the power dissipation circuits includes a flyback switch and, in accordance with the thermal management strategy, the controller is further configured to control the flyback switch coupled to a primary-side transformer coil in an output stage of a switching power converter in a phase cut compatible, dimmable lighting system, wherein the controller is further configured control the flyback switch to dissipate excess energy in the flyback switch during a controlled power dissipation phase, and the controlled power dissipation phase occurs after a charging phase begins and before an end of a subsequent flyback phase of the switching power converter, wherein the excess energy comprises more energy than an amount of energy to be provided to a load coupled to the switching power converter plus inherent energy losses.

18. An method comprising:

selecting of a plurality of power dissipation circuits to dissipate excess energy during any operating mode of a controller of a switching power converter; and

responding to heating conditions in a controller of a switching power converter by controlling the plurality of the power dissipation circuits to distribute heat generation in the controller in accordance with a thermal management strategy to dissipate excess energy in the selected plurality of power dissipation circuits in a phase cut compatible, dimmable lighting system having one or more light sources selected from a group consisting of at least one light emitting diode and at least one compact fluorescent lamp.

19. The method of claim 18 wherein the power dissipation circuits include two or more power dissipation circuits selected from a group consisting of:

a controlled switch path power dissipation circuit, a controlled link path power dissipation circuit, and a controlled flyback path power dissipation circuit.

20. The method of claim 19 further comprising:

controlling a boost switch of the controlled switch path power dissipation circuit during a controlled power dissipation phase to dissipate at least a part of the excess energy, and the controlled power dissipation phase occurs after a charging phase begins and before an end of a subsequent flyback phase of the switching power converter.

21. The method of claim 19 further comprising:

controlling the link path power dissipation circuit to dissipate at least part of the excess energy in a link path of a switching power converter.

22. The method of claim 19 further comprising:

controlling the flyback path power dissipation circuit to dissipate excess energy by at least a flyback switch during a controlled power dissipation phase, and the controlled power dissipation phase occurs after a charging phase begins and before an end of a subsequent flyback phase of a switching power converter.

23. The method of claim 18 wherein the excess energy comprises energy received by a switching power converter that is greater than an amount of energy to be provided to a load coupled to the switching power converter.

24. The method of claim 18 wherein at least one of the power dissipation circuits is included in a switching power converter.

25. The method of claim 18 wherein the power dissipation circuits are included in power conversion circuitry.

26. The method of claim 18 further comprising:

dynamically distributing power dissipation to the power dissipation circuits in response to observed events in the lighting system and in accordance with the thermal management strategy.

27. The method of claim 18 wherein the one or more observed events are selected from a group consisting of:

local temperature measurements and activity of each of the power dissipation circuits.

28. The method of claim 18 further comprising:

distributing power dissipation to the power dissipation circuits in a preset manner in accordance with the thermal management strategy.

29. The method of claim 18 wherein the controller includes at least one terminal to receive thermal management strategy data, wherein the thermal management strategy data at least in part establishes the thermal management strategy.

30. The method of claim 18 further comprising:

receiving temperature data from a plurality of thermal sensors to control the plurality of power dissipation circuits in accordance with a thermal management strategy; and

distributing power dissipation to the power dissipation circuits in accordance with the temperature data.

31. The method of claim 18 wherein the thermal management strategy data is specific to a particular type of lighting system.

32. The method of claim 18 wherein controlling the plurality of power dissipation circuits in accordance with the thermal management strategy further comprises:

determining when power into the lighting system should be greater than power out to the one or more light sources; and

controlling the plurality of power dissipation circuits to distribute power dissipation in the power dissipation circuits that can best tolerate power dissipation in addition to power dissipation during a power conversion of input to output power of the lighting system.

33. The method of claim 18 further comprising:

controlling the lighting system in accordance with a power conversion of input to output power of the lighting system to provide energy to the one or more light sources; and

wherein controlling the plurality of power dissipation circuits in accordance with the thermal management strategy further comprises;

controlling the plurality of power dissipation circuits in accordance with the thermal management strategy in a power dissipation operation that is separate from the power conversion of input to output power.

34. The method of claim 18 wherein one of the power dissipation circuits includes a flyback switch coupled to a primary-side transformer coil in an output stage of a switching power converter in a phase cut compatible, dimmable lighting system, the method further comprising:

in accordance with the thermal management strategy;

controlling the flyback switch to dissipate excess energy in the flyback switch during a controlled power dissipation phase, and the controlled power dissipation phase occurs after a charging phase begins and before an end of a subsequent flyback phase of the switching power converter, wherein the excess energy comprises more energy than an amount of energy to be provided to a load coupled to the switching power converter plus inherent energy losses.

35. An apparatus comprising:

means for selecting a plurality of power dissipation circuits to dissipate excess energy during any operating mode of a controller of a switching power converter; and

means for responding to heating conditions in a controller of a switching power converter by controlling the plurality of the power dissipation circuits to distribute heat generation in the controller in accordance with a thermal management strategy to dissipate excess energy in the selected plurality of power dissipation circuits in a phase cut compatible, dimmable lighting system having one or more light sources selected from a group consisting of at least one light emitting diode and at least one compact fluorescent lamp.

36. The apparatus of claim 35 wherein one of the power dissipation circuits includes a flyback switch coupled to a primary-side transformer coil in an output stage of a switching power converter in a phase cut compatible, dimmable lighting system, the apparatus further comprising:

means for controlling the flyback switch, in accordance with the thermal management strategy, to dissipate excess energy in the flyback switch during a controlled power dissipation phase, and the controlled power dissipation phase occurs after a charging phase begins and before an end of a subsequent flyback phase of the switching power converter, wherein the excess energy comprises more energy than an amount of energy to be provided to a load coupled to the switching power converter plus inherent energy losses.