Flexible stent and delivery system

• US 9,498,356 B2
• Filed: 12/13/2013
• Issued: 11/22/2016
• Est. Priority Date: 12/19/2012
• Status: Active Grant

• Current Assignee: Cook Medical Technologies, LLC (Cook Group Incorporated)
• Original Assignee: Cook Medical Technologies, LLC (Cook Group Incorporated)
• Inventors: Lavelle, Shay Joseph, Devereux, Paul D.
• Primary Examiner(s): SWEET, THOMAS
• Assistant Examiner(s): Bissing, Daniel
• Application Number:
  US14/106,157
• Publication Number:
  US 20140172065A1
• Time in Patent Office: 1,075 Days
• US Class Current: 1/1
• CPC Class Codes: A61F 2/88 the wire-like elements formed as helical or spiral coils forming a net-like or mesh-like structure A61F2/90
• CPC Class Codes: A61F 2002/041 Bile ducts
• CPC Class Codes: A61F 2002/048 Ureters
• CPC Class Codes: A61F 2002/9505 having retaining means other than an outer sleeve, e.g. male-female connector between stent and instrument
• CPC Class Codes: A61M 27/008 pre-shaped, for use in the urethral or ureteral tract

Abstract

A stent is provided. The stent includes an elongate body comprising a tightly coiled wire disposed therealong, the coiled wire spanning between a first end portion and a second end portion, and defining a lumen therethrough. A safety wire is disposed through the lumen and fixed with respect to each of the first and second end portions. Proximal and distal end caps are fixed to the ends of the safety wire. At least one of the proximal and distal end caps comprises a window configured to receive the safety wire therethrough, and configured to allow access to the safety wire to weld the safety wire and the respective end cap.

Claims

1. A stent comprising:

an elongate body comprising a tightly coiled wire disposed therealong, the coiled wire spanning between a first end portion and a second end portion, and defining a lumen therethrough;

a safety wire disposed through the lumen and fixed with respect to each of the first and second end portions of the coiled wire;

a proximal end cap distinct from and fixed to a proximal end of the safety wire and a distal end cap distinct from and fixed to a distal end of the safety wire, each of the proximal and distal end caps are fixed with respect to the respective first and second end portions of the coiled wire;

wherein at least one of the proximal and distal end caps comprises a first window in communication with the lumen of the coiled wire and a second window configured to receive the safety wire therethrough, and configured to allow access to the safety wire to join the safety wire and the respective end cap.

2. The stent of claim 1, wherein the proximal and distal end caps are welded to the respective first and second end portions of the coiled wire.

3. The stent of claim 1, wherein the second window extends along a portion of the length of at least one of the proximal and distal end caps.

4. The stent of claim 3, wherein the second window comprises a ledge disposed at an end portion of the second window.

5. The stent of claim 1, further comprising a cuff that is next to at least one of the proximal and distal end caps and receives the end tip of the coiled wire.

6. The stent of claim 1, wherein the proximal end cap and the distal end cap comprise a tapered profile.

7. The stent of claim 6, wherein the proximal end cap and the distal end cap each comprise a chamfered edge at a tip of the respective end cap.

8. A stent, comprising:

an elongate central portion comprising a coiled wire disposed to define a plurality of coils disposed proximate to each other along a length of a stent between proximal and distal end portions with a lumen disposed therethrough, the plurality of coils each coiled to form a first outer diameter;

further comprising a safety wire disposed through the lumen of the stent and fixed to one or both of the proximal and distal end portions;

wherein the proximal end portion of the coiled wire comprises an outer diameter, the outer diameter being tapered at the proximal end portion of the coiled wire toward a proximal end tip upon the proximal end portion of the coiled wire;

further comprising a weld bead disposed upon the proximal end tip of the coiled wire, wherein an outer diameter of the weld bead is less than the first outer diameter but greater than the outer diameter of the proximal end tip of the coiled wire;

further comprising a grasper comprising two or more arms that extend from a control portion, wherein each of the arms are configured to extend over the proximal end tip;

wherein a maximum outer diameter of the two or more arms is equal to or smaller than the first outer diameter.

9. The stent of claim 8, wherein each of the two or more arms include a tooth that is configured to engage the proximal end tip, or the weld bead disposed upon the proximal end tip when the grasper is urged toward the proximal end portion of the coiled wire.

10. A stent comprising:

an elongate body comprising a tightly coiled wire disposed therealong, the coiled wire spanning between a first end portion and a second end portion, and defining a lumen therethrough;

a safety wire disposed through the lumen and fixed with respect to each of the first and second end portions of the coiled wire;

a proximal conical end cap fixed to a proximal end of the safety wire and a conical distal end cap fixed to a distal end of the safety wire, each of the proximal and distal end caps are fixed with respect to the respective first and second end portions of the coiled wire;

wherein at least one of the proximal and distal end caps comprises a first window in communication with the lumen of the coiled wire and a second window configured to receive the safety wire therethrough, and configured to allow access to the safety wire to join the safety wire and the respective end cap.

11. The stent of claim 10, wherein the proximal end cap is distinct from the proximal end of the safety wire and the distal end cap is distinct from the distal end of the safety wire.

12. The stent of claim 10, wherein the proximal and distal end caps are welded to the respective first and second end portions of the coiled wire.

13. The stent of claim 10, wherein the second window extends along a portion of the length of at least one of the proximal and distal end caps.

14. The stent of claim 13, wherein the second window comprises a ledge disposed at an end portion of the second window.

15. The stent of claim 10, further comprising a cuff that is next to at least one of the proximal and distal end caps and receives the end tip of the coiled wire.

16. The stent of claim 10, wherein the proximal end cap and the distal end cap each comprise a chamfered edge at a tip of the respective end cap.