Drill string inground isolator in an MWD system and associated method

• US 9,500,041 B2
• Filed: 02/23/2015
• Issued: 11/22/2016
• Est. Priority Date: 08/23/2012
• Status: Active Grant

• Current Assignee: Merlin Technologies Incorporated
• Original Assignee: Merlin Technologies Incorporated
• Inventors: Chau, Albert W., Theimer, Kenneth J.
• Primary Examiner(s): Bugg, George
• Assistant Examiner(s): AKKI, MUNEAR T
• Application Number:
  US14/629,269
• Publication Number:
  US 20150176339A1
• Time in Patent Office: 638 Days
• Field of Search: 340/854.4, 175/40, 175/45, 702/9, 731521-15244
• US Class Current: 1/1
• CPC Class Codes: E21B 17/003 with electrically conducting or insulating means E21B17/028 and E21B17/023 take precedence
• CPC Class Codes: E21B 17/0285 characterised by electrically insulating elements
• CPC Class Codes: E21B 47/00 Survey of boreholes or wells monitoring pressure or flow of drilling fluid E21B21/08
• CPC Class Codes: E21B 47/024 of devices in the borehole determining slope or direction of the borehole E21B47/022
• CPC Class Codes: E21B 47/13 by electromagnetic energy, e.g. radio frequency
• CPC Class Codes: E21B 7/028 the drilling apparatus being detachable from the vehicle, e.g. hand portable drills
• CPC Class Codes: G01V 3/34 Transmitting data to recording or processing apparatus; Recording data

Abstract

An inground isolator and associated method can provide an electrically isolated break in a drill string using electrical insulating members/isolators that are supported by a housing. During drill string operations, the isolators are subject only compressive forces responsive to both extension (pushing) and retraction (pulling) by the drill string. The isolators can be formed from an electrically insulating material such as a ceramic material. An interchangeable inground tool system is described which integrally serves to provide an electrically isolating gap in the drill string.

Claims

1. An apparatus for use in combination with a drill string that is electrically conductive and extends from an inground distal end, that includes an inground tool, to a drill rig, said drill rig configured to apply each of a push force, a pull force and a rotational force to the drill string, said apparatus comprising:

a housing assembly that is configured to support a plurality of electrical isolators to electrically isolate a downhole portion of the drill string from an uphole portion of the drill string and configured to support the electrical isolators subject to no more than compressive forces responsive to the push force, the pull force and the rotational force.

2. The apparatus of claim 1 wherein said housing assembly defines a through passage that aligns with a through hole of the drill string when the housing is inserted into the drill string.

3. The apparatus of claim 1 wherein the electrical isolators are formed from a ceramic material.

4. The apparatus of claim 3 wherein the ceramic material is at least one of a toughened zirconia and a silicon nitride ceramic.

5. The apparatus of claim 2 wherein said plurality of electrical isolators comprises a plurality of elongated members and said housing assembly captures the plurality of elongated members in a uniformly spaced apart distribution around a centerline of the housing assembly.

6. The apparatus of claim 5 wherein each one of the plurality of elongated members is a cylindrical member defining an elongation axis and said housing supports each one of the plurality of cylindrical members having said elongation axis extending at least approximately radially from said centerline.

7. The apparatus of claim 6 wherein the compressive force is applied to a cylindrical sidewall of each cylindrical member.

8. The apparatus of claim 6 wherein said housing supports twelve of said cylindrical members.

9. The apparatus of claim 1 wherein said housing assembly is configured such that, responsive to the drill rig pushing on the drill string, a first group of the plurality of electrical isolators is subject to a compressive push force without subjecting a second group of the plurality of electrical isolators to the compressive push force and, responsive to the drill rig pulling on the drill string, the second group is subject to a compressive pull force without subjecting the first group to the compressive pull force.

10. The apparatus of claim 9 configured to subject a selected one of the first and second groups of electrical isolators to an additional compressive force responsive to said rotational force simultaneously with either one of the compressive push force and the compressive pull force.

11. The apparatus of claim 10 wherein only the selected one of the first and second groups is subject to said additional compressive force.

12. The apparatus of claim 1 configured to form part of said inground tool.

13. The apparatus of claim 1 wherein each electrical isolator is at least partially spherical in configuration.

14. The apparatus of claim 1 wherein each electrical isolator is formed having a solid core.

15. The apparatus of claim 1 wherein said housing assembly includes a drive dog housing having (i) a first end configured to engage a first end fitting for fixed rotation as well as electrical contact therewith and (ii) a second, opposing end that is configured to rotationally engage a second end fitting.