Acoustic coupling of electrical power and data between downhole devices

• US 9,500,074 B2
• Filed: 07/11/2014
• Issued: 11/22/2016
• Est. Priority Date: 07/31/2013
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Tips, Timothy R.
• Primary Examiner(s): Bates, Zakiya W
• Application Number:
  US14/328,984
• Publication Number:
  US 20150034305A1
• Time in Patent Office: 865 Days
• US Class Current: 1/1
• CPC Class Codes: E21B 47/12 Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
• CPC Class Codes: E21B 47/16 through the drill string or casing , e.g. by torsional acoustic waves

Abstract

An apparatus for communicating electrical power and data between downhole devices. The apparatus includes a wellbore tubular having a wall. An electrical device is positioned in a wellbore region to an exterior of the wellbore tubular. A first acoustic coupling element is positioned to the exterior of the wellbore tubular and is electrically connected to the electrical device. A second acoustic coupling element is positioned to an interior of the wellbore tubular. The second acoustic coupling element is operable to transmit electrical power to and receive data from the first acoustic coupling element through communication of acoustic signals through the wall of the wellbore tubular.

Claims

1. An apparatus for transmitting electrical power and data between downhole devices comprising:

a wellbore tubular having a wall;

an electrical device positioned in a wellbore region to an exterior of the wellbore tubular;

a first acoustic coupling element positioned to the exterior of the wellbore tubular and electrically connected to the electrical device; and

a second acoustic coupling element positioned to an interior of the wellbore tubular, the second acoustic coupling element operable to transmit electrical power to and receive data from the first acoustic coupling element through communication of acoustic signals through the wall of the wellbore tubular.

2. The apparatus as recited in claim 1 wherein the second acoustic coupling element further comprises a piezoelectric generator and wherein the first acoustic coupling element further comprises a piezoelectric receiver.

3. The apparatus as recited in claim 1 wherein the first acoustic coupling element is operable to transmit data to the second acoustic coupling element through communication of acoustic signals through the wall of the wellbore tubular.

4. The apparatus as recited in claim 1 wherein the acoustic signals are communicated at a resonance frequency of the first and second acoustic coupling elements.

5. The apparatus as recited in claim 1 wherein at least one of the first and second acoustic coupling elements is mechanically coupled to a surface of the wall of the wellbore tubular.

6. The apparatus as recited in claim 1 wherein the first and second acoustic coupling elements are in communicative proximity to a surface of the wall of the wellbore tubular.

7. The apparatus as recited in claim 1 wherein the first and second acoustic coupling elements are oppositely disposed relative to each other on an outer surface of the wall of the wellbore tubular and an inner surface of the wall of the wellbore tubular, respectively.

8. The apparatus as recited in claim 1 wherein the second acoustic coupling element is electrically coupled to a surface controller by an electrical cable.

9. The apparatus as recited in claim 1 wherein the electrical device is selected from the group consisting of downhole sensors, downhole controllers, downhole actuators and fluid flow control devices.

10. A method for transmitting electrical power and data between downhole devices comprising:

disposing a first acoustic coupling element to an exterior of a wellbore tubular having a wall, the first acoustic coupling element electrically connected to an electrical device positioned to the exterior of the wellbore tubular;

positioning a second acoustic coupling element to an interior of the wellbore tubular;

transmitting electrical power from the second acoustic coupling element to the first acoustic coupling element through communication of acoustic signals through the wall of the wellbore tubular; and

receiving data at the second acoustic coupling element from the first acoustic coupling element through communication of acoustic signals through the wall of the wellbore tubular.

11. The method as recited in claim 10 wherein disposing the first acoustic coupling element to the exterior of the wellbore tubular further comprises mechanically coupling the first acoustic coupling element to an outer surface of the wall of the wellbore and wherein positioning the second acoustic coupling element to the interior of the wellbore tubular further comprises mechanically coupling the second acoustic coupling element to an interior surface of the wall of the wellbore tubular.

12. The method as recited in claim 10 wherein disposing the first acoustic coupling element to the exterior of the wellbore tubular further comprises positioning the first acoustic coupling element in communicative proximity of the wall of the wellbore tubular and wherein positioning the second acoustic coupling element to the interior of the wellbore tubular further comprises positioning the second acoustic coupling element in communicative proximity of the wall of the wellbore tubular.

13. The method as recited in claim 10 wherein transmitting electrical power from the second acoustic coupling element to the first acoustic coupling element through communication of acoustic signals through the wall of the wellbore tubular further comprises exciting a piezoelectric generator of the first acoustic coupling element and a piezoelectric receiver of the second acoustic coupling element.

14. The method as recited in claim 13 wherein exciting the piezoelectric generator of the first acoustic coupling element and the piezoelectric receiver of the second acoustic coupling element further comprises exciting the piezoelectric generator and the piezoelectric receiver at a resonance frequency.

15. The method as recited in claim 10 wherein transmitting electrical power from the second acoustic coupling element to the first acoustic coupling element through communication of acoustic signals through the wall of the wellbore tubular further comprises electrically coupling the second acoustic coupling element to a surface controller by an electrical cable.

16. The method as recited in claim 10 further comprising transmitting data from the first acoustic coupling element to the second acoustic coupling element through communication of acoustic signals through the wall of the wellbore tubular.

17. An apparatus for transmitting electrical power and data between downhole devices comprising:

a surface controller;

a wellbore tubular having a wall;

an electrical device positioned in a wellbore region to an exterior of the wellbore tubular;

a first acoustic coupling element including a piezoelectric receiver positioned to the exterior of the wellbore tubular and in communicative proximity of the wall of the wellbore tubular, the first acoustic coupling element electrically connected to the electrical device; and

a second acoustic coupling element having a piezoelectric generator positioned to an interior of the wellbore tubular, in communicative proximity of the wall of the wellbore tubular and oppositely disposed relative to the first acoustic coupling element, the second acoustic coupling element electrically coupled to the surface controller by an electrical cable, the second acoustic coupling element operable to transmit electrical power to and receive data from the first acoustic coupling element through communication of acoustic signals through the wall of the wellbore tubular.

18. The apparatus as recited in claim 17 wherein the first acoustic coupling element is operable to transmit data to the second acoustic coupling element through communication of acoustic signals through the wall of the wellbore tubular.

19. The apparatus as recited in claim 17 wherein the acoustic signals are communicated at a resonance frequency of the piezoelectric generator and the piezoelectric receiver.

20. The apparatus as recited in claim 17 wherein at least one of the first and second acoustic coupling elements is mechanically coupled to a surface of the wall of the wellbore tubular.