Medical fluid cassettes and related systems and methods

• US 9,500,188 B2
• Filed: 06/11/2012
• Issued: 11/22/2016
• Est. Priority Date: 06/11/2012
• Status: Active Grant

• Current Assignee: Fresenius Medical Care Holdings Incorporated (Fresenius Medical Care AG)
• Original Assignee: Fresenius Medical Care Holdings Incorporated (Fresenius Medical Care AG)
• Inventors: Ly, Tri, Singh, Gurpreet, Young, Michael David
• Primary Examiner(s): Kramer, Devon
• Assistant Examiner(s): HOFFMANN, JON D
• Application Number:
  US13/493,598
• Publication Number:
  US 20130330208A1
• Time in Patent Office: 1,625 Days
• Field of Search: 417/415, 417/413.1, 417/360, 417/417, 417/442, 417/477.2, 604/151, 604/152, 604/153, 92/99, 921/01
• US Class Current: 1/1
• CPC Class Codes: A61M 2205/12 with interchangeable cassettes forming partially or totally the fluid circuit
• CPC Class Codes: F04B 17/042 the solenoid motor being separated from the fluid flow
• CPC Class Codes: F04B 43/04 Pumps having electric drive

Abstract

This disclosure relates to medical fluid cassettes and related systems and methods. In some aspects, a medical fluid cassette includes a base and a magnetically attractive member overlying a fluid pump chamber of the cassette. The magnetically attractive member defines a cavity sized and shaped to receive a portion of a piston.

Claims

1. A medical fluid pumping system, comprising:

a medical fluid cassette defining a fluid pump chamber;

a medical fluid pumping machine defining a cassette compartment and comprising an electromagnetic piston that aligns with the fluid pump chamber of the medical fluid cassette when the medical fluid cassette is disposed in the cassette compartment, the electromagnetic piston comprising an electromagnet connected to a wire winding, the electromagnet being configured to receive electrical power through the wire winding to magnetize the electromagnet, wherein the electromagnetic piston is configured to be coupled to the medical fluid cassette when the electromagnet is magnetized and to be decoupled from the medical fluid cassette when the electromagnet is not magnetized, wherein the medical fluid cassette is configured to be removed from the cassette compartment;

a sensor electrically connected to the wire winding of the electromagnetic piston, the sensor being configured to detect an electrical characteristic across the wire winding and to generate an electrical signal indicative of the detected electrical characteristic, the electric characteristic being indicative of coupling between the electromagnetic piston and the medical fluid cassette, wherein the electromagnetic piston is configured to be coupled to and decoupled from the medical fluid cassette; and

a controller configured to receive the electrical signal from the sensor connected to the wire winding, and adjust the electrical power delivered through the wire winding to the electromagnetic piston based on determining whether the electrical signal indicates that the electromagnetic piston and the medical fluid cassette are coupled.

2. The medical fluid pumping system of claim 1, wherein the electrical characteristic is selected from the group consisting of voltage, current, and frequency.

3. The medical fluid pumping system of claim 1, wherein the controller is configured to:

apply the power to the electromagnetic piston to couple the electromagnetic piston to the medical fluid cassette, and

receive the electrical signal and adjust the applied power based on the electrical characteristic detected by the sensor, the electrical characteristic being a component of the applied power.

4. The medical fluid pumping system of claim 1, wherein the electrical characteristic is associated with the electrical power to magnetize the electromagnet.

5. The medical fluid pumping system of claim 1, wherein the electrical characteristic is sensitive to a change in inductance across the wire winding.

6. The medical fluid pumping system of claim 1, wherein the controller is configured to detect a spike in the electrical characteristic when the electromagnetic piston is coupled to the medical fluid cassette.

7. The medical fluid pumping system of claim 1, wherein the controller is configured to determine whether the electrical characteristic indicates that the electromagnetic piston and the medical fluid cassette are coupled based on first and second values on a look-up table, the first value corresponding to an average value of the electrical characteristic when the electromagnetic piston is coupled to the medical fluid cassette, and the second value corresponding to an average value of the electrical characteristic when the electromagnetic piston is decoupled from the medical fluid cassette.

8. A medical fluid pumping machine, comprising:

an electromagnetic piston, the electromagnetic piston comprising an electromagnet connected to a wire winding, the electromagnet being configured to receive electrical power through the wire winding to magnetize the electromagnet, wherein the electromagnetic piston is configured to be coupled to a medical fluid cassette when the electromagnet is magnetized and to be decoupled from the medical fluid cassette when the electromagnet is not magnetized;

a sensor electrically connected to the wire winding of the electromagnetic piston, the sensor being configured to detect an electrical characteristic across the wire winding and to generate an electrical signal indicative of the detected electrical characteristic, the electric characteristic being indicative of coupling between the electromagnetic piston and the medical fluid cassette, wherein the electromagnetic piston is configured to be coupled to and decoupled from the medical fluid cassette; and

a controller configured to receive the electrical signal from the sensor connected to the wire winding, and adjust the electrical power delivered through the wire winding to the electromagnetic piston based on determining whether the electrical signal indicates that the electromagnetic piston and the medical fluid cassette are coupled.

9. The medical fluid pumping machine of claim 8, wherein the electrical characteristic is selected from the group consisting of voltage, current, and frequency.

10. The medical fluid pumping machine of claim 8, wherein the controller is configured to:

apply the power to the electromagnetic piston to couple the electromagnetic piston to the medical fluid cassette,

receive the electrical signal and adjust the applied power based on the electrical characteristic detected by the sensor, the electric characteristic being a component of the applied power.

11. The medical fluid pumping machine of claim 8, wherein the electrical characteristic is associated with the electrical power to magnetize the electromagnet.

12. The medical fluid pumping machine of claim 8, wherein the electrical characteristic is sensitive to a change in inductance across the wire winding.

13. The medical fluid pumping machine of claim 8, wherein the controller is configured to detect a spike in the electrical characteristic when the electromagnetic piston is coupled to the medical fluid cassette.

14. The medical fluid pumping machine of claim 8, wherein the controller is configured to determine whether the electrical characteristic indicates that the electromagnetic piston and the medical fluid cassette are coupled based on first and second values on a look-up table, the first value corresponding to an average value of the electrical characteristic when the electromagnetic piston is coupled to the medical fluid cassette, and the second value corresponding to an average value of the electrical characteristic when the electromagnetic piston is decoupled from the medical fluid cassette.

15. A method comprising:

supplying electrical power through a wire winding to an electromagnet of a piston to magnetize the electromagnet;

receiving an electrical signal indicative of an electrical characteristic across the wire winding;

determining whether the piston is coupled to a magnetically attractive member of a medical fluid cassette based on the electrical characteristic of across the wire winding, wherein the piston is configured to be coupled to and decoupled from the magnetically attractive member; and

adjusting the electrical power delivered through the wire winding based on determining whether the piston is coupled to the magnetically attractive member of the medical fluid cassette.

16. The method of claim 15, wherein the electrical characteristic is measured across the wire winding of the electromagnet.

17. The method of claim 15, wherein the electrical characteristic is selected from the group consisting of voltage, current, and frequency.

18. The method of claim 15, wherein the electrical characteristic is a component of the supplied electrical power.

19. The method of claim 15, wherein the electrical characteristic is associated with the electrical power to magnetize the electromagnet.

20. The method of claim 15, wherein the electrical characteristic is sensitive to a change in inductance across the wire winding.

21. The method of claim 15, wherein determining whether the piston is coupled to the magnetically attractive member of the medical fluid cassette comprises determining whether the piston is coupled to the magnetically attractive member of the medical fluid cassette based on detecting a spike in the electrical characteristic.

22. The method of claim 15, wherein determining whether the electrical characteristic indicates that the piston and the medical fluid cassette are coupled based on first and second values on a look-up table, the first value corresponding to an average value of the electrical characteristic when the piston is coupled to the medical fluid cassette, and the second value corresponding to an average value of the electrical characteristic when the piston is decoupled from the medical fluid cassette.