Spinal fixation system

• US 9,504,499 B2
• Filed: 09/26/2014
• Issued: 11/29/2016
• Est. Priority Date: 07/28/2000
• Status: Expired due to Term

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Kumar, Kris G, Ramamurti, Balaji S, Davis, Barclay R, Runco, Thomas J
• Primary Examiner(s): SUMMITT, LYNNSY M
• Application Number:
  US14/497,551
• Publication Number:
  US 20150012043A1
• Time in Patent Office: 795 Days
• US Class Current: 1/1
• CPC Class Codes: A61B 17/7032 Screws or hooks with U-shaped head or back through which longitudinal rods pass
• CPC Class Codes: A61B 17/7038 to a different extent in different directions, e.g. within one plane only
• CPC Class Codes: A61B 17/7041 with single longitudinal rod offset laterally from single row of screws or hooks A61B17/7044 takes precedence
• CPC Class Codes: A61B 17/7049 Connectors, not bearing on the vertebrae, for linking longitudinal elements together A61B17/7055, A61B17/7053, A61B17/7019 take precedence
• CPC Class Codes: A61B 17/7056 Hooks with specially-designed bone-contacting part
• CPC Class Codes: A61B 17/7076 for driving, positioning or assembling spinal clamps or bone anchors specially adapted for spinal fixation
• CPC Class Codes: A61B 17/8875 Screwdrivers, spanners or wrenches

Abstract

A fastener assembly for a spinal fixation system that is particularly useful in treatment of pediatric and small-statured patients includes a fastener, an attachment member, and a locking member. The fastener has a lower portion for contacting a bone and an upper portion integral with the lower portion. The upper portion has two open channels. Each channel is configured and dimensioned to receive a portion of a longitudinal or connecting member along its circumference. The attachment member is positionable on the fastener and at least partially covers the channel that receives the longitudinal or connecting member. The locking member is operatively associated with the upper portion of the fastener and secures the attachment member and the longitudinal or connecting member to the fastener.

Claims

1. A method of fixing a longitudinal member to a vertebra, the method comprising the steps of:

securing a lower portion of a fastener to a first location of the vertebra, by inserting a shaft of the fastener, the shaft elongate along a central axis that extends in a first direction, into the vertebra;

inserting the longitudinal member into a channel of an upper portion of the fastener along a lateral direction;

coupling an attachment member to the upper portion such that an inner surface of the attachment member defines a slot that cooperates with the channel to define a passageway configured to capture the longitudinal member such that the longitudinal member extends through the passageway along a direction of elongation that is

     1) substantially parallel to a central channel axis of the channel, and

     2) substantially perpendicular to the lateral direction; and

rotating a locking member about an axis that does not intersect the longitudinal member, thereby advancing the locking member along the upper portion of the fastener in the first direction which is substantially perpendicular to both the lateral direction and the direction of elongation so as to;

     1) drive the attachment member against the longitudinal member,

     2) drive a portion of the inner surface to a location that is spaced from the central channel axis with respect to the first direction, thereby fixing the longitudinal member between the fastener and the attachment member, and

     3) drive the longitudinal member towards the central axis along the lateral direction.

2. The method according to claim 1, wherein the securing step further comprises inserting the fastener into a pedicle of the vertebra.

3. The method according to claim 1, wherein the longitudinal member comprises a spinal rod and the inserting step further comprises inserting a first end of the spinal rod into the channel.

4. The method according to claim 3 further comprising the step of:

inserting a second end of the spinal rod into a second channel of a second fastener, wherein the second end of the spinal rod is spaced from the first end and the second fastener is secured to a second vertebra.

5. The method according to claim 1, wherein the channel is a first channel, the central channel axis is a first central channel axis, and the upper portion further includes a second channel having a second central channel axis that is parallel to and offset from the first central channel axis, the inserting step further comprising:

inserting the longitudinal member within a selective one of the first and second channels so as to cause a portion of the longitudinal member to be received therein.

6. The method according to claim 5, wherein the coupling step further comprises coupling the attachment member to the upper portion such that the slot cooperates with the selective one of the first and second channels so that the longitudinal member extends therethrough.

7. The method according to claim 1, wherein the advancing step further comprises causing the slot to abut a surface of the longitudinal member.

8. The method of claim 1, wherein the longitudinal member is a transverse bar, the transverse bar including a hook having an inner surface that defines a channel, the method further comprising the step of:

inserting a second longitudinal member into the channel of the hook so as to cause the second longitudinal member to be received therein.

9. The method according to claim 8, wherein the inserting step further comprises bringing a shaft of the transverse bar into contact with a plurality of serrations defined by an outer portion of the inner surface of the attachment member.

10. The method according to claim 9, wherein the advancing step further comprises the step of driving the longitudinal member from the outer portion of the inner surface to an inner portion of the inner surface that is devoid of serrations, wherein the inner portion defines a first distance to the central axis, and the outer portion defines a second distance to the central axis that is greater than the first distance.

11. The method according to claim 10, wherein the advancing step further comprises causing the shaft of the transverse bar to be urged from the outer portion toward the inner portion as the attachment member is forced downward toward the lower portion.

12. The method according to claim 1, wherein the fastener is a first fastener, the attachment member is a first attachment member, and the locking member is a first locking member, the method further comprising the steps of:

securing a lower portion of a second fastener to a second vertebra; and

inserting the longitudinal member into a second channel of an upper portion of the second fastener.

13. The method according to claim 12 further comprising the steps of:

coupling a second attachment member to the upper portion of the second fastener such that a slot of the second attachment member cooperates with the second channel such that the longitudinal member extends therein; and

positionally fixing the longitudinal member within the second channel by advancing a second locking member against the second attachment member so as to force the second attachment member downward toward the lower portion of the second fastener.

14. The method according to claim 1, wherein the rotating step includes the step of rotating the locking member about the central axis of the fastener.

15. The method according to claim 1, wherein the rotating step further includes the step of intersecting the longitudinal member with both:

1) a center of curvature of an outer portion of the inner surface of the attachment member, and

     2) a center of curvature of an inner portion of the inner surface of the attachment member, the center of curvature of the inner portion being closer to the central axis than the center of curvature of the outer portion is.

16. A method of fixing a transverse bar to a vertebra, the method comprising the steps of:

securing a lower portion of a fastener to a first location of the vertebra, inserting the transverse bar into a first channel of an upper portion of the fastener along a lateral direction;

inserting a longitudinal member into a second channel so as to cause the longitudinal member to be received in the second channel, the second channel defined by an inner surface of a hook of the transverse bar;

coupling an attachment member to the upper portion such that a slot of the attachment member cooperates with the first channel such that the transverse bar extends therethrough along a direction of elongation that is substantially parallel to a channel axis of the first channel, wherein the channel axis is substantially perpendicular to the lateral direction;

advancing a locking member along the upper portion of the fastener so as to drive the attachment member against the transverse bar, thereby fixing the transverse bar between the fastener and the attachment member, the advancing step further including the step of driving the transverse bar from an outer portion of a surface of the attachment member that defines the slot to an inner portion of the surface, wherein the inner portion defines a first distance to a central axis of the fastener, the central axis of the fastener extending along a direction substantially perpendicular to both the lateral direction and the channel axis, and the outer portion defines a second distance to the central axis that is greater than the first distance,

wherein the step of inserting the transverse bar further comprises bringing a shaft of the transverse bar into contact with a plurality of serrations defined by the outer portion, and wherein the inner portion is devoid of serrations.

17. The method according to claim 16, wherein the advancing step further comprises causing the shaft of the transverse bar to be urged from the outer portion toward the inner portion as the attachment member is forced downward toward the lower portion.