Method of controlling a pressurized mattress system for a support structure

• US 9,504,620 B2
• Filed: 07/23/2014
• Issued: 11/29/2016
• Est. Priority Date: 07/23/2014
• Status: Active Grant

• Current Assignee: American Sterilizer Company (Steris Corporation)
• Original Assignee: American Sterilizer Company (Steris Corporation)
• Inventors: Doehler, Steven J, Price, James H, Rajewski, Robert J, Labedz, Christopher D, Soltani, Sohrab
• Primary Examiner(s): Cuomo, Peter M
• Assistant Examiner(s): ADEBOYEJO, IFEOLU A
• Application Number:
  US14/338,369
• Publication Number:
  US 20160022519A1
• Time in Patent Office: 860 Days
• US Class Current: 1/1
• CPC Class Codes: A61G 13/06 raising or lowering of the whole table surface A61G13/04 takes precedence
• CPC Class Codes: A61G 2203/34 for pressure
• CPC Class Codes: A61G 7/015 divided into different adjustable sections, e.g. for Gatch position
• CPC Class Codes: A61G 7/018 Control or drive mechanisms
• CPC Class Codes: A61G 7/05769 with inflatable chambers
• CPC Class Codes: G01L 19/0007 Fluidic connecting means
• CPC Class Codes: G01L 7/02 in the form of elastically-deformable gauges

Abstract

A method for automatically varying the internal air pressure in at least one inflatable air bladder associated with at least one zone of a pressurized mattress system to achieve an optimal zone air pressure for a patient. The method includes a step of incrementally decreasing the zone air pressure of the at least one zone until more than a predetermined percentage or portion of the patient is directly supported by a substrate disposed below the at least one inflatable air bladder. The method then determines the appropriate increase in zone air pressure to achieve the optimal zone air pressure for the patient.

Claims

1. A method for controlling a pressurized mattress system, said pressurized mattress system having an upper surface for receiving a patient thereon, said pressurized mattress system including:

at least one zone having at least one inflatable air bladder,

a substrate disposed below said at least one inflatable air bladder,

a pressure sensor for measuring a zone air pressure of said at least one zone,

a plurality of interface pressure sensors disposed on an upper surface of said at least one inflatable air bladder, each of said plurality of interface pressure sensors measuring an interface pressure at a discrete location along said upper surface of said at least one inflatable air bladder,

a source of pressurized air, and

a controller for receiving signals from said pressure sensor and said plurality of interface pressure sensors and for controlling the flow of pressurized air to/from said at least one inflatable air bladder based on said signals, wherein said controller calculates a zone interface pressure for said at least one zone based on said signals from said plurality of interface pressure sensors,

said method comprising the steps of;

a) inflating said at least one inflatable air bladder to an initial zone air pressure;

b) reducing the zone air pressure by a predetermined first value and calculating a zone interface pressure;

c) repeating step b) until the zone interface pressure meets a predetermined criterion and storing said zone air pressure as a bottoming point zone air pressure; and

d) pressurizing the at least one zone to an optimal zone air pressure based on said bottoming point zone air pressure

wherein said step d) of pressurizing the at least one zone to an optimal zone air pressure includes the steps of;

1) calculating an associated zone interface pressure when said bottoming point zone air pressure is increased by said predetermined first value;

2) calculating an associated zone interface pressure when said bottoming point zone air pressure is increased by said predetermined second value; and

3) inflating said at least one zone to the zone air pressure associated with the lower zone interface pressure from steps 1 and 2.

2. The method as defined in claim 1, wherein said predetermined first value is about 2.5 mmHg and said predetermined second value is about 4.0 mmHg.

3. A method for controlling a pressurized mattress system, said pressurized mattress system having an upper surface for receiving a patient thereon, said pressurized mattress system including:

at least one zone having at least one inflatable air bladder,

a pressure sensor for measuring a zone air pressure of said at least one zone,

a plurality of interface pressure sensors disposed on an upper surface of said at least one inflatable air bladder, each of said plurality of interface pressure sensors measuring an interface pressure at a discrete location along said upper surface of said at least one inflatable air bladder,

a source of pressurized air, and

a controller for receiving signals from said pressure sensor and said plurality of interface pressure sensors and for controlling the flow of pressurized air to/from said at least one inflatable air bladder based on said signals, wherein said controller calculates a zone interface pressure for said at least one zone based on said signals from said plurality of interface pressure sensors,

said method comprising the steps of;

a) inflating said at least one inflatable air bladder to an initial zone air pressure;

b) calculating a zone interface pressure and storing as a first zone interface pressure;

c) reducing the zone air pressure by a predetermined first value;

d) calculating a zone interface pressure and storing as a second zone interface pressure;

e) repeating steps b)-d) until the second zone interface pressure exceeds the first zone interface pressure by a predetermined amount;

f) storing said second zone air pressure as a zone air pressure at a bottoming point;

g) increasing the zone air pressure by a predetermined second value;

h) calculating a zone interface pressure and storing as a third zone interface pressure; and

i) comparing said third zone interface pressure to said first zone interface pressure and inflating said at least one zone to the zone air pressure associated with the lower zone interface pressure.

4. The method as defined in claim 3, further comprising the step of:

j) continuously calculating a new zone interface pressure at predetermined increments of time and repeating said method starting at step a), if said calculated zone interface pressure increases by more than a predetermined third value.

5. The method as defined in claim 4, wherein said predetermined third value in step j) is 15% of a previously calculated zone interface pressure.

6. The method as defined in claim 3, wherein said initial zone air pressure is about 30 mmHg.

7. The method as defined in claim 3, wherein said predetermined first value is 2.5 mmHg.

8. The method as defined in claim 3, wherein said predetermined amount in step e) is 10% of said first zone interface pressure.

9. The method as defined in claim 3, wherein said predetermined second value is 4 mmHg.

10. The method as defined in claim 3, wherein said controller calculates said zone interface pressure by averaging a predetermined number of interface pressures measured by said plurality of interface pressure sensors.

11. The method as defined in claim 10, wherein said predetermined number of interface pressures is the average of the highest 25% of the interface pressures measured by said plurality of interface pressure sensors.

12. The method as defined in claim 3, wherein said pressurized mattress system includes a head zone, a scapula zone, a sacrum zone and a leg zone.

13. The method as defined in claim 12, wherein said controller is programmed to adjust the zone air pressure of each of said zones independently.

14. The method as defined in claim 3, wherein said pressurized mattress system includes only a mid-section zone for supporting a torso of a patient.