Torque balanced hybrid rope

• US 9,506,188 B2
• Filed: 03/14/2014
• Issued: 11/29/2016
• Est. Priority Date: 03/14/2013
• Status: Active Grant

• Current Assignee: Wireco Worldgroup Incorporated
• Original Assignee: Wireco Worldgroup Incorporated
• Inventors: Pourladian, Bamdad, D'Elia, Gregory John
• Primary Examiner(s): Hurley, Shaun R
• Application Number:
  US14/211,237
• Publication Number:
  US 20140260175A1
• Time in Patent Office: 991 Days
• Field of Search: 572/22, 572/37, 572/38
• US Class Current: 1/1
• CPC Class Codes: D07B 1/005 Composite ropes, i.e. ropes built-up from fibrous or filamentary material and metal wires
• CPC Class Codes: D07B 1/0686 characterised by the core design
• CPC Class Codes: D07B 1/08 the layers of which are formed of profiled interlocking wires, i.e. the strands forming concentric layers D07B1/0606 takes precedence
• CPC Class Codes: D07B 1/141 comprising liquid, pasty or powder agents, e.g. lubricants or anti-corrosive oils or greases
• CPC Class Codes: D07B 2201/1064 characterised by lay direction of the strand compared to the lay direction of the wires in the strand
• CPC Class Codes: D07B 2201/2002 characterised by their cross-sectional shape
• CPC Class Codes: D07B 2201/2003 flat
• CPC Class Codes: D07B 2201/2019 pressed to shape
• CPC Class Codes: D07B 2201/2074 in radial direction
• CPC Class Codes: D07B 2205/2014 High performance polyolefins, e.g. Dyneema or Spectra
• CPC Class Codes: D07B 2205/2042 High performance polyesters, e.g. Vectran
• CPC Class Codes: D07B 2205/205 Aramides
• CPC Class Codes: D07B 2205/2096 Poly-p-phenylenebenzo-bisoxazole [PBO]
• CPC Class Codes: D07B 2401/2015 Killing or avoiding twist
• CPC Class Codes: D07B 2801/10 Smallest filamentary entity of a rope or strand, i.e. wire, filament, fiber or yarn
• CPC Class Codes: D07B 2801/14 Core
• CPC Class Codes: D07B 2801/22 Jacket or covering
• CPC Class Codes: D07B 5/007 comprising postformed and thereby radially plastically deformed elements

Abstract

A hybrid rope constructed of a plurality of strands, wherein each strand is constructed of a fiber center, a jacket surrounding the fiber center, and a plurality of wires surrounding the jacket. The fiber center can be constructed of one or more high-strength synthetic fibers or yarns. The jacket can be constructed of polypropylene, thermoplastic polyurethane, high-density polyethylene, linear low-density polyethylene, nylon or other similar materials. The jacket can have a braided or woven design and adds a protective layer between the fiber center and the wires. The wires can be constructed of high-strength steel wires, galvanized steel or stainless steel. The fibers or yarns that make of the fiber center are twisted to lay right and then covered with the jacket. The wires then surround the jacket and are twisted to lay to the left. This creates a torque-balanced condition of the hybrid rope.

Claims

1. A torque balanced hybrid rope comprising:

a plurality of strands having a closed spiral arrangement with each other, wherein each said strand includes a fiber center comprising a plurality of fibers spirally arranged with a helical angle of approximately between 2 and 12.5 degrees and surrounded by a plurality of wires spirally arranged in the same direction as said plurality of fibers around said fiber center, and wherein said plurality of strands is twisted in an opposite direction as said plurality of fibers and said plurality of wires so that said hybrid rope resists rotating when a tension force is applied to the rope in a lifting operation.

2. The hybrid rope of claim 1 further comprising a jacket surrounding said fiber center.

3. The hybrid rope of claim 2 wherein said jacket is braided over said fiber center.

4. The hybrid rope of claim 3 wherein said jacket is made of one of polypropylene, thermoplastic polyurethane, high-density polyethylene, linear low-density polyethylene, or nylon.

5. The hybrid rope of claim 1 wherein said plurality of wires fibers is spirally arranged with a helical angle of approximately 12.5.

6. The hybrid rope of claim 1 wherein said plurality of fibers is made of one of aramid fibers, liquid-crystal polymer fibers, ultra high molecular weight polyethylene fibers, poly(p-phenylene-2,6-benzobisoxazole) fibers, or high modulus fibers.

7. The hybrid rope of claim 6 wherein said plurality of fibers is seven.

8. The hybrid rope of claim 1 wherein said plurality of wires is sixteen.

9. The hybrid rope of claim 1 wherein said plurality of strands is four.

10. The hybrid rope of claim 1 further comprising a lubricant applied to said fiber center prior to said fiber center being jacketed.

11. The hybrid rope of claim 1 wherein said hybrid rope is compacted by a swaging or roller die compaction process.

12. The hybrid rope of claim 1 wherein said a plurality of fibers is spirally arranged to the left and said plurality of wires is spirally arranged to the left around said plurality of fibers and wherein said hybrid rope is twisted to the right.

13. A torque balanced hybrid rope comprising:

a plurality of strands having a closed spiral arrangement with each other, wherein each said strand includes a fiber center made up of a plurality of fibers spirally arranged to the left with a helical angle of approximately between 2 and 12.5 degrees, a jacket surrounding said fiber center, and a plurality of wires spirally arranged to the left around said plurality of fibers and wherein said hybrid rope is twisted to the right so that said hybrid rope resists rotating when a tension force is applied to the rope in a lifting operation.

14. The hybrid rope of claim 13 wherein said jacket is made of one of polypropylene, thermoplastic polyurethane, high-density polyethylene, linear low-density polyethylene, or nylon.

15. The hybrid rope of claim 13 wherein said plurality of fibers is spirally arranged with a helical angle of approximately 12.5 degrees.

16. The hybrid rope of claim 13 wherein said plurality of fibers is one of aramid fibers, liquid-crystal polymer fibers, ultra high molecular weight polyethylene fibers, poly(p-phenylene-2,6-benzobisoxazole) fibers, or high modulus fibers.

17. The hybrid rope of claim 13 wherein said plurality of fibers is seven.

18. The hybrid rope of claim 13 wherein said plurality of strands is four.

19. The hybrid rope of claim 13 further comprising a lubricant applied to said fiber center prior to said fiber center being jacketed.

20. The hybrid rope of claim 13 wherein said hybrid rope is compacted by a swaging or roller die compaction process.