Electronic cigarette

• US 9,510,623 B2
• Filed: 01/31/2013
• Issued: 12/06/2016
• Est. Priority Date: 01/31/2012
• Status: Active Grant

• Current Assignee: Altria Client Services LLC (Altria Group, Inc.)
• Original Assignee: Altria Client Services LLC (Altria Group, Inc.)
• Inventors: Glenn, Charles E. B. Sr., Tucker, Christopher S., Jordan, Geoffrey Brandon, Smith, Barry S., Rostami, Ali A.
• Primary Examiner(s): Wilson, Michael H
• Assistant Examiner(s): Yaary, Eric
• Application Number:
  US13/756,127
• Publication Number:
  US 20130192623A1
• Time in Patent Office: 1,405 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: A24F 40/10 Devices using liquid inhalable precursors
• CPC Class Codes: A24F 40/40 Constructional details, e.g. connection of cartridges and battery parts
• CPC Class Codes: A24F 40/44 Wicks
• CPC Class Codes: A24F 40/485 Valves; Apertures
• CPC Class Codes: A24F 40/70 Manufacture
• CPC Class Codes: A61M 11/001 Particle size control
• CPC Class Codes: A61M 11/003 by passing the aerosol trough sieves or filters
• CPC Class Codes: A61M 11/04 operated by the vapour pressure of the liquid to be sprayed or atomised air-humidification, e.g. "room humidifiers" F24F6/00
• CPC Class Codes: A61M 11/042 electrical
• CPC Class Codes: A61M 15/002 with air flow regulating means
• CPC Class Codes: A61M 15/06 Inhaling appliances shaped like cigars, cigarettes or pipes
• CPC Class Codes: A61M 2016/0018 electrical
• CPC Class Codes: A61M 2021/0016 by the smell sense
• CPC Class Codes: A61M 2205/3653 by Joule effect, i.e. electric resistance
• CPC Class Codes: A61M 2205/8206 battery-operated
• CPC Class Codes: A61M 2205/8268 Fuel storage cells
• CPC Class Codes: A61M 2209/02 Equipment for testing the apparatus
• CPC Class Codes: F04C 2270/0421 Controlled or regulated
• CPC Class Codes: H01C 17/00 Apparatus or processes specially adapted for manufacturing resistors providing fillings for housings or enclosures H01C1/02; reducing insulation surrounding a resistor to powder H01C1/03; manufacture of thermally variable resistors H01C7/02, H01C7/04
• CPC Class Codes: H05B 1/0244 Heating of fluids H05B1/0247 takes precedence
• CPC Class Codes: H05B 2203/021 : Heaters specially adapted for heating liquids
• CPC Class Codes: H05B 3/0014 : Devices wherein the heating current flows through particular resistances
• CPC Class Codes: H05B 3/10 : Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
• CPC Class Codes: H05B 3/12 : characterised by the composition or nature of the conductive material
• CPC Class Codes: H05B 3/16 : the conductor being mounted on an insulating base
• CPC Class Codes: H05B 3/42 : non-flexible
• CPC Class Codes: H05B 3/44 : heating conductor arranged within rods or tubes of insulating material
• CPC Class Codes: Y10T 29/49083 : Heater type

Abstract

An electronic cigarette includes a liquid supply including liquid material, a heater operable to heat the liquid material to a temperature sufficient to vaporize the liquid material and form an aerosol, a wick in communication with the liquid material and in communication with the heater such that the wick delivers the liquid material to the heater, at least one air inlet operable to deliver air to a central air passage upstream of the heater, and a mouth end insert having at least two diverging outlets. The electronic cigarette can also include an air flow diverter which directs incoming air away from a heating zone of the heater.

Claims

1. An electronic vaping device comprising:

a liquid supply including a liquid material;

a heater configured to vaporize the liquid material to produce a vapor;

a mouth-end insert including at least two diverging outlets which are located at an end of off-axis passages;

an air flow diverter configured to prevent incoming air from reducing vapor output due to cooling of the heater during puff cycles, the air flow diverter at least partially disposed about the heater;

an outer cylindrical tube extending in a longitudinal direction;

an inner cylindrical tube within the outer cylindrical tube;

a central air passage in communication with an upstream end of the inner cylindrical tube;

the liquid supply contained in an outer annulus between the outer cylindrical tube and the inner cylindrical tube;

the heater located in the inner cylindrical tube downstream of and spaced apart in relation to the central air passage;

a wick in communication with the liquid supply and in communication with the heater such that the wick delivers the liquid material to the heater and the heater is configured to heat the liquid material to a temperature sufficient to vaporize the liquid material and form the vapor in the inner cylindrical tube;

a power supply configured to apply a voltage across the heater; and

at least one air inlet configured to deliver air drawn into the central air passage by a puff on the electronic vaping device;

wherein the air flow diverter is configured to divert at least some air flow away from a portion of the heater;

wherein the air flow diverter comprises an impervious plug at a downstream end of the central air passage, the impervious plug positioned in the central air passage defined by a seal, the air flow diverter further comprising at least one radial air channel extending from an upstream end of the central air passage to an outer longitudinal air passage, the outer longitudinal air passage at least partially surrounding the downstream end of the central air passage, the air flow diverter configured to direct air flow away from the portion of the heater.

2. The electronic vaping device of claim 1, wherein the mouth-end insert is in fluid communication with the central air passage via the inner cylindrical tube.

3. The electronic vaping device of claim 1, wherein the heater is a wire coil comprising at least one material selected from the group consisting of stainless steel, copper, copper alloys, nickel-chromium alloys, iron aluminum alloys, iron chromium alloys, superalloys, iron aluminides, nickel aluminides and combinations thereof.

4. The electronic vaping device of claim 1, wherein the wick comprises one or more filaments.

5. The electronic vaping device of claim 1, wherein the power supply includes a battery.

6. The electronic vaping device of claim 5, wherein the heater is connected to the battery by two spaced apart electrical leads.

7. The electronic vaping device of claim 1, further comprising:

control circuitry including a puff sensor, the puff sensor configured to sense air flow and initiate an application of the voltage from the power supply to the heater.

8. The electronic vaping device of claim 7, wherein the at least one air inlet is located adjacent the puff sensor and/or adjacent the central air passage.

9. The electronic vaping device of claim 7, wherein the control circuitry further includes a heater activation light at an upstream end of the electronic vaping device, the heater activation light configured to light up when the heater is activated.

10. The electronic vaping device of claim 1, wherein the liquid supply further includes a liquid storage medium configured to store the liquid material, the liquid storage medium comprises a material selected from the group consisting of rayon, polyester, polyethylene, cotton, ceramic, polyetheretherketone (PEEK) and combinations thereof.

11. The electronic vaping device of claim 1, further comprising:

a first section attachable to a second section,

wherein the wick, the liquid supply and the mouth-end insert are contained in the first section and the power supply is contained in the second section.

12. The electronic vaping device of claim 11, wherein the first section and the second section have a same outer diameter and wherein the first section is a disposable downstream section and the second section is a reusable upstream section.

13. The electronic vaping device of claim 1, wherein the at least one radial air channel has about a same diameter as the central air passage.

14. The electronic vaping device of claim 1, wherein the at least two diverging outlets of the mouth-end insert are angled at about 5°

to about 60°

in relation to the longitudinal direction of the electronic vaping device such that droplets carried in the vapor strike sides of the off-axis passages.

15. The electronic vaping device of claim 1, further comprising:

an adjustable sleeve assembly configured to adjust an amount of ventilation entering the electronic vaping device during each puff and to provide a softer mouth feel, the adjustable sleeve surrounding a portion of the outer cylindrical tube adjacent a mouth-end thereof.

16. The electronic vaping device of claim 1, further comprising:

at least one aroma strip configured to release aromas before and during vaping.

17. The electronic vaping device of claim 1, wherein the mouth-end insert comprises a stationary piece and a rotatable piece, each of the stationary piece and the rotatable piece having outlets therein.

18. An electronic vaping device comprising:

a liquid supply including a liquid material;

a heater configured to vaporize the liquid material to produce a vapor; and

an air flow diverter configured to prevent incoming air from reducing vapor output due to a cooling of the heater during puff cycles, the air flow diverter at least partially disposed about the heater,

the air flow diverter including;

an impervious plug at a downstream end of a central air passage, the impervious plug positioned in the central air passage defined by a seal, and

at least one radial air channel extending from an upstream end of the central air passage to an outer longitudinal air passage, the outer longitudinal air passage at least partially surrounding the downstream end of the central air passage, the air flow diverter configured to direct air flow away from the portion of the heater.

19. The electronic vaping device of claim 18, further comprising:

an outer cylindrical tube extending in a longitudinal direction;

an inner cylindrical tube within the outer cylindrical tube;

a central air passage in communication with an upstream end of the inner cylindrical tube;

the liquid supply contained in an outer annulus between the outer cylindrical tube and the inner cylindrical tube;

the heater located in the inner cylindrical tube downstream of and spaced apart in relation to the central air passage;

a wick in communication with the liquid supply and in communication with the heater such that the wick delivers the liquid material to the heater and the heater is configured to heat the liquid material to a temperature sufficient to vaporize the liquid material and form the vapor in the inner cylindrical tube;

a power supply configured to apply a voltage across the heater;

at least one air inlet configured to deliver air drawn into the central air passage by a puff on the electronic vaping device; and

a mouth-end insert having at least two outlets,

wherein the mouth-end insert is in fluid communication with the central air passage via the inner cylindrical tube.

20. The electronic vaping device of claim 18, wherein the at least one radial air channel has about a same diameter as the central air passage.

21. An electronic vaping device comprising:

a liquid supply including a liquid material;

a heater configured to vaporize the liquid material to produce a vapor; and

an air flow diverter configured to prevent incoming air from reducing vapor output due to a cooling of the heater during puff cycles, the air flow diverter at least partially disposed about the heater

the air flow diverter including,

a disc having at least one off-axis orifice therein, the disc having a dome-shaped inner surface, the disc configured to divert air flow away from the portion of the heater so as to decrease a variability in heater temperature.

22. The electronic vaping device of claim 21, wherein the disc includes an outer tubular wall.

23. The electronic vaping device of claim 21, wherein the disc is formed of a material selected from the group consisting of plastic, paperboard, polymers, foamed paper and combinations thereof.

24. An electronic vaping device comprising:

a liquid supply including a liquid material;

a heater configured to vaporize the liquid material to produce a vapor;

a mouth-end insert including at least two diverging outlets which are located at an end of off-axis passages;

an air flow diverter configured to prevent incoming air from reducing vapor output due to cooling of the heater during puff cycles, the air flow diverter at least partially disposed about the heater;

an outer cylindrical tube extending in a longitudinal direction;

an inner cylindrical tube within the outer cylindrical tube;

a central air passage in communication with an upstream end of the inner cylindrical tube;

the liquid supply contained in an outer annulus between the outer cylindrical tube and the inner cylindrical tube;

the heater located in the inner cylindrical tube downstream of and spaced apart in relation to the central air passage;

a wick in communication with the liquid supply and in communication with the heater such that the wick delivers the liquid material to the heater and the heater is configured to heat the liquid material to a temperature sufficient to vaporize the liquid material and form the vapor in the inner cylindrical tube;

a power supply configured to apply a voltage across the heater; and

at least one air inlet configured to deliver air drawn into the central air passage by a puff on the electronic vaping device;

wherein the air flow diverter is configured to divert at least some air flow away from a portion of the heater;

wherein the air flow diverter comprises a disc having at least one off-axis orifice therein, the disc having a domed-shaped inner surface, the disc being configured to divert air flow away from the portion of the heater so as to decrease a variability in heater temperature as a result of a strength of a draw by an adult vaper.

25. The electronic vaping device of claim 24, wherein the disc includes an outer tubular wall and the at least one orifice extends at an angle to the longitudinal direction.

26. The electronic vaping device of claim 24, wherein the disc is formed of a material selected from the group consisting of plastic, paperboard, polymers, foamed paper and combinations thereof.