Articulating interbody cage and methods thereof

• US 9,510,955 B2
• Filed: 05/17/2013
• Issued: 12/06/2016
• Est. Priority Date: 05/18/2012
• Status: Active Grant

• Current Assignee: Trinity Orthopedics, LLC
• Original Assignee: Trinity Orthopedics, LLC
• Inventors: Marino, James F., Elbanna, Jamil
• Primary Examiner(s): Hammond, Ellen C
• Assistant Examiner(s): Negrellirodrigue, Christina
• Application Number:
  US14/402,083
• Publication Number:
  US 20150148908A1
• Time in Patent Office: 1,299 Days
• Field of Search: 606246-249, 623 1711- 1716
• US Class Current: 1/1
• CPC Class Codes: A61F 2/30734 Modular inserts, sleeves or augments, e.g. placed on proximal part of stem for fixation purposes or wedges for bridging a bone defect
• CPC Class Codes: A61F 2/30771 applied in original prostheses, e.g. holes or grooves
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/46 Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/3008 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2002/30092 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2002/30176 V-shaped
• CPC Class Codes: A61F 2002/30189 E-shaped or epsilon-shaped
• CPC Class Codes: A61F 2002/30266 wedge-shaped parallelepipeds
• CPC Class Codes: A61F 2002/30331 made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2002/30365 with additional means for limiting said rotation
• CPC Class Codes: A61F 2002/3037 Translation along the common longitudinal axis, e.g. piston
• CPC Class Codes: A61F 2002/30372 with additional means for limiting said translation
• CPC Class Codes: A61F 2002/30471 connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2002/30494 Cooperating protrusions and recesses, e.g. radial serrations, located on abutting end surfaces of a longitudinal connection
• CPC Class Codes: A61F 2002/305 Snap connection
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30538 : for adjusting angular orientation
• CPC Class Codes: A61F 2002/3055 : for adjusting length
• CPC Class Codes: A61F 2002/30556 : for adjusting thickness
• CPC Class Codes: A61F 2002/30579 : with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30593 : hollow
• CPC Class Codes: A61F 2002/30604 : modular
• CPC Class Codes: A61F 2002/30624 : Hinged joint, e.g. with transverse axle restricting the movement
• CPC Class Codes: A61F 2002/30736 : Augments or augmentation pieces, e.g. wedges or blocks for bridging a bone defect
• CPC Class Codes: A61F 2002/30777 : Oblong apertures
• CPC Class Codes: A61F 2002/30785 : parallel
• CPC Class Codes: A61F 2002/30904 : serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/3093 : for promoting ingrowth of bone tissue
• CPC Class Codes: A61F 2002/4627 : with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument

Abstract

Provided are devices, systems and methods related to articulating interbody cages. The device includes a caudal plate configured to be positioned adjacent a first vertebral endplate within an intervertebral disc space, a cephalad plate configured to be positioned adjacent a second vertebral endplate within the intervertebral disc space; and a first and second sidewall each rotatably coupled to both the caudal and cephalad plates. At least one of the first and second sidewalls includes a hinge element restricted from achieving an on-center or over-center rotational position around the hinge element upon dimensional expansion of the device in at least a first dimension.

Claims

1. A device comprising:

a caudal plate configured to be positioned adjacent a first vertebral endplate within an intervertebral disc space;

a cephalad plate configured to be positioned adjacent a second vertebral endplate within the intervertebral disc space;

at least one sidewall rotatably coupled to both the caudal and cephalad plates, wherein the at least one sidewall having an upper sidewall portion having a first meeting edge surface coupled by a hinge element to a second meeting edge surface of a lower sidewall portion,

wherein when in a low profile configuration the hinge element folds inward, and when fully expanded in at least a first dimension to a high profile configuration, the hinge element is restricted from achieving an on-center and an over-center rotational position around the hinge element such that the device is biased to collapse inwardly upon compression loading; and

wherein when the device is in the high-profile configuration the upper sidewall portion and the lower sidewall portion are aligned under-center relative to each other and angled towards an interval volume, and the first meeting edge surface abuts the second meeting edge surface thereby preventing further pivoting of the hinge element beyond an under-center rotational position.

2. The device of claim 1, further comprising at least one brace element configured to be positioned within the confines of the caudal and cephalad plates and the at least one sidewall of the device, wherein the at least one brace element resists compressive loading of the device along an axis or axes extending between the caudal and cephalad plates via the restriction of at least one sidewall'"'"'s under-center rotated hinge element from displacing toward the interior of the device.

3. The device of claim 2, wherein the at least one brace element comprises at least one contiguous osteoconductive channel extending from a caudal surface of the brace element to a cephalad surface of the brace element.

4. The device of claim 2, further comprising a buttress element having an upper surface coupled to the caudal plate and a lower surface coupled to the cephalad plate, wherein one or more apertures extend through the buttress element.

5. The device of claim 4, further comprising one or more pliable tethers extending through the one or more apertures in the buttress element.

6. The device of claim 5, wherein the one or more pliable tethers are configured to apply a pulling force on the device in a direction away from the anterior buttress as a pushing force is applied on the at least one brace element in a direction towards the anterior buttress to maintain a net zero force on the device during insertion of the at least one brace element within the confines of the caudal and cephalad plates.

7. The device of claim 6, wherein the net zero force prevents migration of the device between the first and second vertebral endplates during expansion of the device with the at least one brace element.

8. The device of claim 2, wherein the device enlarges in a second dimension.

9. The device of claim 8, wherein the first dimension comprises a caudal-to-cephalad dimension and the second dimension comprises medial-lateral dimension or an anterior-to-posterior dimension.

10. The device of claim 8, wherein the caudal and cephalad plates each comprises a first portion slideably coupled to a second portion.

11. The device of claim 10, wherein the first portions and second portions each comprises one or more fingers slideably interdigitated with one another.

12. The device of claim 11, wherein each of the one or more fingers further comprises a stop element configured to abut one another upon sliding translation to prevent overexpansion along the second dimension.

13. The device of claim 1, wherein at least one of the caudal plate, the cephalad plate, and the at least one sidewall are radiolucent.

14. The device of claim 1, wherein osteoinductive, osteoproliferative, and/or osteoconductive material extends from the first vertebral endplate to the second vertebral endplate.

15. The device of claim 1, wherein at least one of the caudal plate and the cephalad plate has a textured external surface.

16. The device of claim 1, wherein the first dimension is along an axis or arc other than a caudal-cephalad dimension.

17. The device of claim 1, wherein the first meeting edge surface has at least a first interlocking element configured to abut with at least one corresponding second interlocking element positioned on the second meeting edge surface when the device is in the higher-profile configuration.

18. The device of claim 17, wherein the first and second interlocking elements resist translational movement of the upper sidewall portion relative to the lower sidewall portion due to application of a compressive load or shear loading of the at least one sidewall when the device is fully dimensionally expanded and under compression between the first and second vertebral endplates.

19. The device of claim 1, further comprising an anterior buttress comprising a surface having a snap lock feature that engages one or both of the caudal and cephalad plates.

20. The device of claim 19, wherein the at least one brace element further comprises a surface having a snap lock feature that engages the snap lock feature of the anterior buttress.

21. The device of claim 1, wherein the at least one sidewall is constructed of a radiolucent material, wherein the radiolucent material is a polymer material.

22. The device of claim 21, wherein the hinge element comprises a thin flexure bearing made from the polymer material allowing the upper and lower sidewall portions to bend or pivot along a line of the hinge element relative to each other.

23. A device comprising:

a caudal plate configured to be positioned adjacent a first vertebral endplate within an intervertebral disc space;

a cephalad plate configured to be positioned adjacent a second vertebral endplate within the intervertebral disc space;

at least one sidewall rotatably coupled to both the caudal and cephalad plates, wherein the at least one sidewall having an upper sidewall portion having a first meeting edge surface coupled by a hinge element to a second meeting edge surface of a lower sidewall portion; and

at least one brace element configured to be positioned within an interior of the device between the caudal and cephalad plates and the at least one sidewall of the device,

wherein when in a low profile configuration the hinge element folds inward, and when expanded to a higher-profile configuration, the hinge element is restricted from achieving an on-center or over-center rotational position around the hinge element upon dimensional expansion of the device in at least a first dimension such that the device is biased to collapse inwardly upon compression loading;

wherein the upper sidewall portion and the lower sidewall portion are aligned under-center relative to each other and angled towards an interval volume, and the first meeting edge surface abuts the second meeting edge surface thereby preventing further pivoting of the hinge element beyond an under-center rotational position; and

wherein the at least one brace element resists compressive loading of the device along an axis or axes extending between the caudal and cephalad plates via the restriction of at least one sidewall'"'"'s under-center rotated hinge element from displacing toward the interior of the device.

24. A device comprising:

a caudal plate configured to be positioned adjacent a first vertebral endplate within an intervertebral disc space;

a cephalad plate configured to be positioned adjacent a second vertebral endplate within the intervertebral disc space;

at least one sidewall rotatably coupled to both the caudal and cephalad plates, wherein the at least one sidewall has an upper sidewall portion having a first meeting edge surface coupled by a hinge element to a second meeting edge surface of a lower sidewall portion,

wherein when in a low profile configuration the hinge element folds inward, and when expanded to a higher-profile configuration, the hinge element is restricted from achieving an on-center or over-center rotational position around the hinge element upon dimensional expansion of the device in at least a first dimension such that the device is biased to collapse inwardly upon compression loading;

wherein the upper sidewall portion and the lower sidewall portion are aligned under-center relative to each other and angled towards an interval volume, and the first meeting edge surface abuts the second meeting edge surface thereby preventing further pivoting of the hinge element beyond an under-center rotational position;

wherein the first meeting edge surface has at least a first interlocking element configured to abut with at least one corresponding second interlocking element positioned on the second meeting edge surface when the device is in the higher-profile configuration; and

wherein the first and second interlocking elements resist translational movement of the upper sidewall portion relative to the lower sidewall portion due to application of a compressive load or shear loading of the at least one sidewall when the device is fully dimensionally expanded and under compression between the first and second vertebral endplates.

25. A device comprising:

a caudal plate configured to be positioned adjacent a first vertebral endplate within an intervertebral disc space;

a cephalad plate configured to be positioned adjacent a second vertebral endplate within the intervertebral disc space;

at least one sidewall rotatably coupled to both the caudal and cephalad plates, wherein the at least one sidewall having an upper sidewall portion having a first meeting edge surface coupled by a hinge element to a second meeting edge surface of a lower sidewall portion; and

an anterior buttress comprising a surface having a snap lock feature that engages one or both of the caudal and cephalad plates,

wherein when in a low profile configuration the hinge element folds inward, and when expanded to a higher-profile configuration, the hinge element is restricted from achieving an on-enter or over-center rotational position around the hinge element upon dimensional expansion of the device in at least a first dimension such that the device is biased to collapse inwardly upon compression loading; and

wherein the upper sidewall portion and the lower sidewall portion are aligned under-center relative to each other and angled towards an interval volume, and the first meeting edge surface abuts the second meeting edge surface thereby preventing further pivoting of the hinge element beyond an under-center rotational position.

26. A device comprising:

a caudal plate configured to be positioned adjacent a first vertebral endplate within an intervertebral disc space;

a cephalad plate configured to be positioned adjacent a second vertebral endplate within the intervertebral disc space; and

at least one sidewall rotatably coupled to both the caudal and cephalad plates, wherein the at least one sidewall having an upper sidewall portion having a first meeting edge surface coupled by a hinge element to a second meeting edge surface of a lower sidewall portion,

wherein the at least one sidewall is constructed of a radiolucent polymer material and the hinge element comprises a thin flexure bearing made from the polymer material allowing the upper and lower sidewall portions to bend or pivot along a line of the hinge element relative to each other,

wherein when in a low profile configuration the hinge element folds inward, and when expanded to a higher-profile configuration, the hinge element is restricted from achieving an on-center or over-center rotational position around the hinge element upon dimensional expansion of the device in at least a first dimension such that the device is biased to collapse inwardly upon compression loading; and

wherein the upper sidewall portion and the lower sidewall portion are aligned under-center relative to each other and angled towards an interval volume, and the first meeting edge surface abuts the second meeting edge surface thereby preventing further pivoting of the hinge element beyond an under-center rotational position.