Optical fiber-fine wire conductor and connectors

• US 9,513,443 B2
• Filed: 07/14/2014
• Issued: 12/06/2016
• Est. Priority Date: 05/28/2008
• Status: Active Grant

• Current Assignee: James Edward Shapland, Jin Shimada, John Lawrence Erb, Robert Glenmore Walsh, Stephen Sundquist
• Original Assignee: Robert Glenmore Walsh
• Inventors: Erb, John Lawrence, Sundquist, Stephen, Shapland, James Edward, Walsh, Robert Glenmore, Shimada, Jin
• Primary Examiner(s): EVANISKO, GEORGE ROBERT
• Application Number:
  US14/331,200
• Publication Number:
  US 20140318825A1
• Time in Patent Office: 876 Days
• US Class Current: 1/1
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: G02B 6/3817 containing optical and electrical conductors cables including electrical and optical conductors H01B11/22; G02B6/3816 takes precedence
• CPC Class Codes: G02B 6/4416 Heterogeneous cables

Abstract

A small diameter, shielded, fine wire glass fiber conductor which is capable of transmitting optical and electrical signals in environments with electromagnetic interference or radio frequency interferences. The conductor includes a fiber core, a first insulation layer, a conductive layer, a second insulation layer, a shielding layer, and an outer coating. Applications include use in aerospace, automotive, and other vehicles as well as potential use in electrostimulation devices, such as pacemaker leads, vascular guidewires and other medical applications.

Claims

1. An apparatus, comprising:

a fine wire conductor with an outer diameter no greater than about 750 microns, including;

a fiber core comprising silica or glass,

a first insulative layer on the fiber core,

a coaxial first conductive coating on the first insulative layer configured and arranged to carry electrical signals along the length of the conductor,

wherein the first conductive coating comprises a first electrically isolated pathway and a second electrically isolated pathway,

a second insulative layer on the first conductive coating,

a shielding layer outside the second insulative layer, and

an outer insulating layer.

2. The apparatus defined in claim 1, further comprising a coating layer between the fiber core and the first insulative layer.

3. The apparatus of claim 2, wherein the coating layer is a graphite layer.

4. The apparatus of claim 2, further comprising a second conductive coating on the second insulative layer and a third insulative layer on the second conductive coating.

5. The apparatus defined in claim 2, wherein the coating layer or the first insulative layer hermetically seals the fiber core.

6. The apparatus of claim 1, further comprising a connector, the connector including

a connector shielding layer adapted to connect to the shielding layer,

a ground connection connected to the connector shielding layer to ground the connector shielding layer to a ground.

7. The apparatus of claim 6, wherein the connector shielding layer further comprises a choke filter.

8. The apparatus of claim 6, wherein connector further comprises a first connector conductive layer, and wherein the first conductive coating is electrically connected to the first connector conductive layer.

9. The apparatus of claim 8, wherein the connector further comprises an optical mechanism, and wherein the fiber core is optically linked to the optical mechanism in the connector.

10. The apparatus of claim 6 wherein the connector comprises a contact adhesive, and wherein the fine wire conductor is connected to the connector via the =contact adhesive.

11. The apparatus of claim 6, wherein the connector further comprises a retaining mechanism.

12. The apparatus defined in claim 1, wherein the fine wire conductor has an outer diameter no greater than about 300 microns.

13. The apparatus defined in claim 1, wherein the drawn fiber core includes a cladding comprised of glass or silica.

14. The apparatus defined in claim 1, wherein the first conductive coating is selected from the group consisting of aluminum, silver, gold, copper or platinum.

15. The apparatus defined in claim 14, wherein the first conductive coating is between 200 nm thick and 40 microns thick.