Apparatus and methods for fracture repair

• US 9,517,093 B2
• Filed: 07/17/2015
• Issued: 12/13/2016
• Est. Priority Date: 01/14/2008
• Status: Active Grant

• Current Assignee: Conventus Orthopaedics, Inc.
• Original Assignee: Conventus Orthopaedics, Inc.
• Inventors: Brenzel, Michael P., Hindrichs, Paul
• Primary Examiner(s): Hammond, Ellen C
• Assistant Examiner(s): NEGRELLIRODRIGUEZ, CHRISTINA
• Application Number:
  US14/802,449
• Publication Number:
  US 20150320459A1
• Time in Patent Office: 515 Days
• Field of Search: 606 62- 64, 606300-321
• US Class Current: 1/1
• CPC Class Codes: A61B 17/70 Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
• CPC Class Codes: A61B 17/7097 Stabilisers comprising fluid filler in an implant, e.g. balloon; devices for inserting or filling such implants disc prostheses made of inflatable chambers or pockets filled with fluid A61F2/441; replacing the nucleus pulposus A61F2002/444
• CPC Class Codes: A61B 17/7225 for bone compression
• CPC Class Codes: A61B 17/7233 with special means of locking the nail to the bone
• CPC Class Codes: A61B 17/725 with locking pins or screws of special form
• CPC Class Codes: A61B 17/7258 with laterally expanding parts, e.g. for gripping the bone
• CPC Class Codes: A61B 17/7275 with expanding cylindrical parts
• CPC Class Codes: A61B 17/863 with thread interrupted or changing its form along shank, other than constant taper
• CPC Class Codes: A61B 17/869 characterised by an open form, e.g. wire helix
• CPC Class Codes: A61B 17/8858 laterally or radially expansible inflatable A61B17/8855
• CPC Class Codes: A61B 2017/8655 with special features for locking in the bone

Abstract

Apparatus and methods for bone fracture repair. The apparatus may include a structural support for positioning a first bone segment relative to a second bone segment. The apparatus may include an anchoring substrate. The anchoring substrate may be configured to compress the first bone segment to the second bone segment. The anchoring substrate may transmit tension from a distal bone segment anchor in the first bone segment to a proximal bone segment anchor in the second bone segment. The apparatus may be configured to be deployed percutaneously in an inner cavity of a bone. The apparatus may be installed in an open fracture. The apparatus may be expanded, self-expanding or configured for mechanically actuation. Some embodiments of the apparatus may include a central axis member that may be used in conjunction with expansion of one or both of the structural support and the anchoring substrate to configure the apparatus.

Claims

1. An apparatus for treating a multi-segment fracture of a bone, the bone having an inner cavity, a first segment and a second segment, the apparatus comprising:

a first anchoring substrate that extends longitudinally along a central axis of the apparatus and is configured to self-expand inside the inner cavity about the central axis, the first anchoring substrate comprising;

a first anchor receiving cavity that is configured to engage a first anchor that passes through a cortical bone of the first segment and penetrates the inner cavity; and

a second anchor receiving cavity that is configured to engage a second anchor that passes through a cortical bone of the second segment and penetrates the inner cavity; and

a second anchoring substrate that extends longitudinally along the central axis and is configured to self-expand inside the inner cavity about the central axis, the second anchoring substrate comprising;

a third anchor receiving cavity configured to engage the first anchor after the first anchor engages the first anchor receiving cavity and traverses a first space between the first anchor receiving cavity and the third anchor receiving cavity; and

a fourth anchor receiving cavity that is configured to engage the second anchor after the second anchor engages the second anchor receiving cavity and traverses a second space between the second anchor receiving cavity and the fourth anchor receiving cavity.

2. The apparatus of claim 1 wherein the first anchoring substrate is configured to have, inside the inner cavity, a collapsed state and an expanded state.

3. The apparatus of claim 2 wherein, in the collapsed state, the first anchoring substrate comprises a substantially uniform diameter along the central axis.

4. The apparatus of claim 2 wherein, in the expanded state, the first anchoring substrate comprises a variable diameter along the central axis.

5. The apparatus of claim 3 wherein, in the expanded state, the first anchoring substrate comprises a variable diameter along the central axis and the variable diameter varies between the substantially uniform diameter and a diameter of the inner cavity.

6. The apparatus of claim 1 wherein the second anchoring substrate is configured to have, inside the inner cavity, a collapsed state and an expanded state.

7. The apparatus of claim 6 wherein in the collapsed state the second anchoring substrate comprises a substantially uniform diameter along the central axis.

8. The apparatus of claim 6 wherein in the expanded state the second anchoring substrate is configured to have a variable diameter along the central axis.

9. The apparatus of claim 7 wherein, wherein, in the expanded state, the second anchoring substrate comprises a variable diameter along the central axis and the variable diameter varies between the substantially uniform diameter and a maximum diameter of the first anchoring substrate.

10. The apparatus of claim 1 wherein engagement of the first anchor with the first and third anchor receiving cavities fixes an orientation of the first anchor relative to the first and second anchoring substrates.

11. The apparatus of claim 1 wherein engagement of the second anchor with the second and fourth anchoring receiving cavities fixes an orientation of the second anchor relative to the first and second anchoring substrates.

12. The apparatus of claim 1 wherein engagement of the first anchor with the first and third anchor receiving cavities and engagement of the second anchor with the third and fourth anchoring receiving cavities stabilizes the first and second segments relative to each other.

13. The apparatus of claim 12 wherein the first segment and the second segment are positioned relative to a third segment of the bone.

14. The apparatus of claim 1, the first anchoring substrate comprising:

a first plurality of anchor receiving cavities that have a first expansion ratio; and

a second plurality of anchor receiving cavities that have a second expansion ratio;

wherein, the first expansion ratio is different from the second expansion ratio.

15. The apparatus of claim 1 wherein:

the first anchor is configured to penetrate the inner cavity at a first angle relative to the central axis;

the first and third anchor receiving cavities are configured secure the first anchor at the first angle;

the second anchor is configured to penetrate the inner cavity at a second angle relative to the central axis;

the second and fourth anchor receiving cavities are configured to secure the second anchor at the second angle; and

the second angle is different from the first angle.

16. The apparatus of claim 1 wherein the first anchoring substrate comprises a plurality of anchor receiving cavities.

17. The apparatus of claim 1 wherein the second anchoring substrate comprises a plurality of anchor receiving cavities.

18. The apparatus of claim 1 wherein:

the first anchoring substrate is constructed from a first laser cut tube; and

the second anchoring substrate is constructed from a second laser cut tube.

19. The apparatus of claim 1 wherein the first and second anchoring substrates are each configured to be:

collapsed inside the bone; and

extracted from the inner cavity through an access hole in the bone.

20. An apparatus for treating a fracture of a bone, the bone having an inner cavity, the apparatus defining a central axis and comprising:

a first anchoring substrate;

a first anchor engaging cell; and

a second anchoring substrate;

wherein;

the first anchoring substrate is configured to expand the first anchor engaging cell inside the inner cavity between the second anchoring substrate and cortical bone;

the second anchoring substrate is configured to expand a second anchor engaging cell inside the inner cavity between the central axis and the first anchoring substrate;

the first anchor engaging cell is configured to engage an anchor that penetrates the first anchoring substrate;

the first anchor engaging cell is spaced apart from the second anchor engaging cell; and

the second anchor engaging cell is configured to engage the anchor after the first anchor engaging cell engages the anchor.

21. The apparatus of claim 20 wherein:

the bone includes a first bone segment, a second bone segment and a third bone segment;

the anchor is a first anchor;

the first and second anchoring substrates are configured to engage the first anchor and thereby secure the first bone segment relative to the third bone segment; and

the first and second anchoring substrates are configured to engage a second anchor and thereby secure the second bone segment relative to the first bone segment.

22. The apparatus of claim 20 wherein the first anchor engaging cell is spaced radially and longitudinally apart from the second anchor engaging cell.

23. The apparatus of claim 22 wherein, after the first and second anchor engaging cells engage the anchor, a longitudinal axis of the anchor spans a distance that spaces the first anchor engaging cell apart from the second anchor engaging cell.

24. The apparatus of claim 20 wherein engagement of the anchor with the first anchor engaging cell and the second anchor engaging cell secures the anchor at an angle to the central axis.

25. The apparatus of claim 20 wherein:

the first anchoring substrate is configured to self-expand inside the inner cavity; and

the second anchoring substrate is configured to self-expand inside the inner cavity.