Operating an infusion pump system

• US 9,517,301 B2
• Filed: 03/13/2014
• Issued: 12/13/2016
• Est. Priority Date: 09/26/2005
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Bigfoot Biomedical, Inc. (Abbott Laboratories)
• Inventors: Estes, Mark C., Wenger, Mitchell, Mernoe, Morten, Causey, James, Kirschen, Todd
• Primary Examiner(s): Hayman, Imani
• Assistant Examiner(s): Shah, Nilay
• Application Number:
  US14/208,490
• Publication Number:
  US 20140276431A1
• Time in Patent Office: 1,006 Days
• US Class Current: 1/1
• CPC Class Codes: A61M 2005/14268 with a reusable and a disposable component
• CPC Class Codes: A61M 2005/14506 mechanically driven, e.g. spring or clockwork
• CPC Class Codes: A61M 2005/14573 with a replaceable reservoir for quick connection/disconnection with a driving system
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 5/003 Kits for diabetics
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/1452 pressurised by means of pistons
• CPC Class Codes: A61M 5/1454 spring-actuated, e.g. by a clockwork
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump

Abstract

Some embodiments of a medical infusion pump system include a pump device and a removable controller device. When the pump device and the removable controller device are removably attached to one another, the components may provide a portable infusion pump unit to dispense medicine to a user. In particular embodiments, the removable controller device includes a user interface to readily provide information, for example, about the operation of the pump.

Claims

1. A portable infusion pump system, comprising:

a pump device including;

a pump housing that defines a space to receive a pre-filled medicine cartridge containing a medicine and a drive system to dispense the medicine when received by the pump housing; and

a removable controller device including;

a controller housing that is removably attachable to the pump housing in a fixed relationship by a releasable mechanical connection so that the space to receive the medicine is positioned rearward of the controller housing and a user interface arranged on the controller housing such that a display of the user interface is positioned along a front face of the controller housing that is opposite from the rearward position of the space to receive the medicine, the user interface being configured to output information via the display.

2. The system of claim 1, wherein the pump housing includes an interior wall that at least partially defines a cylindrical cavity configured to slidably receive an outer wall of the pre-filled medicine cartridge insertable through an opening defined by the pump housing.

3. The system of claim 2, further comprising a cap device that secures to the pump housing to cover an exterior opening of the cavity defined by the pump housing, wherein the cap device comprises a penetration member to pierce a septum of the pre-filled medicine cartridge when the pre-filled medicine cartridge is slidably received in the pump housing.

4. The system of claim 2, wherein the drive system of the pump device comprises a segmented flexible piston rod that is incrementally advanced toward the medicine cartridge when the medicine cartridge is received by the pump housing structure.

5. The system of claim 1, wherein the controller device electrically communicates signals to a component of the pump device when the controller device and the pump device are removably attached.

6. The system of claim 5, wherein the controller device electrically communicates signals via a hard-wired electrical connection including one or more electrical contacts fixedly arranged on an exterior of the pump device that mate with one or more electrical contacts fixedly arranged on an exterior of the controller device.

7. The system of claim 1, wherein the pump device houses a battery that transmits electrical energy to a rechargeable power source housed in the controller device.

8. The system of claim 7, wherein the rechargeable power source provides energy to at least a portion of the user interface of the controller device.

9. The system of claim 7, wherein the battery housed in the pump device has a greater energy density than the rechargeable power source and provides energy to charge the rechargeable power source over a period of time.

10. The system of claim 9, wherein the rechargeable power source is configured to supply energy to at least a portion of the drive system of the pump device.

11. The system of claim 7, wherein the drive system comprises a battery-powered mechanical actuator in electrical communication with the battery.

12. The system of claim 1, wherein the user interface comprises one or more inputs.

13. The system of claim 12, wherein the user interface comprises one or more buttons.

14. The system of claim 13, wherein the display of the user interface communicates menu options to a user when the user actuates one or more of the buttons of the user interface, wherein at least one of the menu options communicated by the user interface provides data indicative of a medicine dispensing rate, wherein at least one of the menu options communicated by the user interface provides data indicative of a total amount of the medicine dispensed in a given time period, wherein at least one of the menu options communicated by the user interface provides data indicative of an amount of the medicine remaining in the pump housing, and wherein the display of the user interface communicates time and date information when no button has been actuated for a period of time.

15. The system of claim 1, wherein the pump device is constructed free of any user interface components.

16. The system of claim 1, wherein the pump device is magnetically attachable with the controller device.

17. A portable infusion pump system, comprising:

a pump device including;

a pump housing that defines a space to receive a medicine and a drive system to dispense the medicine when received by the pump housing; and

a removable controller device including;

a controller housing that is removably attachable to the pump housing in a fixed relationship so that the space to receive the medicine is positioned rearward of the controller housing and a user interface arranged on the controller housing such that a display of the user interface is positioned along a front face of the controller housing that is opposite from the rearward position of the space to receive the medicine, the user interface being configured to output information via the display;

wherein the pump housing includes an interior wall that at least partially defines a cylindrical cavity configured to slidably receive an outer wall of a pre-filled medicine cartridge insertable through an opening defined by the pump housing; and

wherein the drive system nonreversibly advances the piston rod only in a forward longitudinal direction toward the pre-filled medicine cartridge when the pre-filled medicine cartridge is slidably received in the pump housing.

18. The system of claim 17, wherein the controller housing is matable with the pump housing so as to form a releasable mechanical connection such that the controller housing is reusable with a number of pump devices.

19. A portable infusion pump system, comprising:

a pump device including;

a pump housing that defines a space to receive a medicine and a drive system to dispense the medicine when received by the pump housing; and

a removable controller device including;

a controller housing that is removably attachable to the pump housing in a fixed relationship so that the space to receive the medicine is positioned rearward of the controller housing and a user interface arranged on the controller housing such that a display of the user interface is positioned along a front face of the controller housing that is opposite from the rearward position of the space to receive the medicine, the user interface being configured to output information via the display;

wherein the drive system of the pump device comprises a rotational motor that moves a ratchet mechanism, wherein the rotational motor comprises a reversible motor that outputs one or more full rotations in a first direction and in a second opposite direction, and wherein the one or more full rotations of the rotational motor in the first direction causes a pawl member of the ratchet mechanism to partially pivot.

20. The system of claim 19, wherein the rotational motor moves the ratchet mechanism to cause an incremental movement of the ratchet mechanism, the incremental movement of the ratchet mechanism driving a piston rod to advance only in a positive longitudinal direction.