Refrigerant cooling and lubrication system

• US 9,518,767 B2
• Filed: 01/24/2014
• Issued: 12/13/2016
• Est. Priority Date: 01/25/2013
• Status: Active Grant

• Current Assignee: Trane International Inc. (Trane Technologies plc)
• Original Assignee: Trane International Inc. (Trane Technologies plc)
• Inventors: Justin, Dennis Lee, Plymesser, Damion Scott, Jandal, Daoud Ali, Sullivan, Brian Thomas, Berry, Reginald Loyd, Witt, Matthew Aron
• Primary Examiner(s): Norman, Marc
• Application Number:
  US14/763,453
• Publication Number:
  US 20150362233A1
• Time in Patent Office: 1,054 Days
• US Class Current: 1/1
• CPC Class Codes: F01M 2005/004 Oil-cooled engines
• CPC Class Codes: F01M 5/002 Cooling
• CPC Class Codes: F25B 2339/047 Water-cooled condensers
• CPC Class Codes: F25B 2400/0403 for the condenser
• CPC Class Codes: F25B 2400/13 Economisers
• CPC Class Codes: F25B 2500/01 Geometry problems, e.g. for reducing size
• CPC Class Codes: F25B 2500/16 Lubrication
• CPC Class Codes: F25B 2500/26 characterised by the startup of the refrigeration cycle
• CPC Class Codes: F25B 31/002 Lubrication
• CPC Class Codes: F25B 31/004 oil recirculating arrangements
• CPC Class Codes: F25B 45/00 Arrangements for charging or discharging refrigerant

Abstract

Generally, apparatuses, systems, and methods are described to prime a refrigerant pump by decoupling or shielding from a condenser operation, such as for example the condenser water pump, so that liquid refrigerant can be appropriately sourced from the condenser and/or the evaporator using flow control device(s) such as a source valve on a source line of the condenser and/or on a source line of the evaporator and the control of such valve(s).

Claims

1. A heating, ventilation, air conditioning (HVAC) unit for an HVAC system comprising:

a compressor having a motor and a drive;

a condenser fluidly connected to the compressor;

an evaporator fluidly connected to the condenser;

a unit controller; and

a refrigerant cooling and lubrication assembly that comprises;

a condenser source line fluidly connected to the condenser,

an evaporator source line fluidly connected to the evaporator,

a refrigerant pump line fluidly connected to the condenser source line and fluidly connected to the evaporator source line, the condenser source line and the evaporator source line feed into the refrigerant pump line, the refrigerant pump line is fluidly connected to at least one of the motor and the drive of the compressor,

a refrigerant pump located on the refrigerant pump line, the refrigerant pump having an inlet and an outlet fluidly connected with the refrigerant pump line, and

a flow control device disposed on the condenser source line, the flow control device disposed on the condenser source line having an open state and a closed state,

wherein during a startup condition of the compressor, the unit controller is configured to activate the flow control device disposed on the condenser source line to the closed state, where the flow control device disposed on the condenser source line in the closed state is configured to decouple the condenser from the refrigerant cooling and lubrication assembly, and

wherein during an operating condition of the compressor, the unit controller is configured to activate the flow control device disposed on the condenser source line to direct refrigerant from the condenser through the condenser source line and through the refrigerant pump line and refrigerant pump to at least one of the motor and the drive of the compressor to cool at least one of the motor and the drive of the compressor,

wherein the controller is configured to receive an input from a sensor to determine whether an appropriate pressure differential is present in the refrigerant pump line, in order to activate the flow control device disposed on the condenser source line to direct refrigerant to the compressor.

2. The HVAC unit of claim 1, wherein the HVAC unit is a water chiller.

3. The HVAC unit of claim 1, wherein the HVAC unit is an oil free water chiller.

4. The HVAC unit of claim 1, wherein the flow control device disposed on the condenser source line is a solenoid valve.

5. The HVAC unit of claim 1, further comprising a flow control device disposed on the evaporator source line, the flow control device disposed on the evaporator source line having an open state and a closed state.

6. The HVAC unit of claim 5, wherein the flow control device disposed on the evaporator source line is a solenoid valve.

7. A method of priming a refrigerant pump of a refrigerant cooling and lubrication assembly comprising:

determining, with a unit controller, whether a compressor startup condition exists;

activating, with the unit controller, a flow control device disposed on a condenser source line to a closed state, and decoupling a condenser, which is fluidly connected to the condenser source line, from a refrigerant pump and a refrigerant pump line;

activating, with the unit controller, a flow control device disposed on an evaporator source line to an open state, and pressurizing the refrigerant pump line with refrigerant flow from the evaporator source line, which is fluidly connected to an evaporator;

receiving by the unit controller an input from a sensor; and

determining with the unit controller whether there is an appropriate pressure differential is present along the refrigerant pump line, in order to activate the flow control device disposed on the condenser source line to direct refrigerant to the compressor.