System, method, and apparatus for detecting air in a fluid line using active rectification

• US 9,518,958 B2
• Filed: 12/10/2013
• Issued: 12/13/2016
• Est. Priority Date: 12/18/2012
• Status: Active Grant

• Current Assignee: Deka Products Limited Partnership
• Original Assignee: Deka Products Limited Partnership
• Inventors: Wilt, Michael J., Sachs, Jason M.
• Primary Examiner(s): Larkin, Daniel S
• Application Number:
  US14/101,848
• Publication Number:
  US 20140165703A1
• Time in Patent Office: 1,099 Days
• Field of Search: 73/190.3, 73/240.6
• US Class Current: 1/1
• CPC Class Codes: G01N 2291/02433 Gases in liquids, e.g. bubbles, foams
• CPC Class Codes: G01N 2291/102 one emitter, one receiver
• CPC Class Codes: G01N 29/02 Analysing fluids using acoustic emission techniques G01N29/14 ; constructional or flow details for analysing fluids G01N29/222; optoacoustic fluid cells G01N29/2425
• CPC Class Codes: G01N 29/032 by measuring attenuation of acoustic waves
• CPC Class Codes: G01N 29/4427 with stored values, e.g. threshold values

Abstract

A circuit for detecting air, a related system, and a related method are provided. The circuit for detecting air includes a receiver connection and an air-detection circuit. The receiver connection is configured to provide a receiver signal. The air-detection circuit is in operative communication with the receiver connection to process the receiver signal to generate a processed signal corresponding to detected air. The air-detection circuit includes one or more active-rectifying elements configured to actively rectify the receiver signal to provide the processed signal.

Claims

1. A system for detecting air, the system comprising:

a transmitter configured to transduce a driver signal to ultrasonic vibrations;

a receiver configured to receive the ultrasonic vibrations and transduce the ultrasonic vibrations to provide a receiver signal;

an air-detection circuit in operative communication with the receiver to process the receiver signal to generate a processed signal corresponding to detected air, the air-detection circuit comprising at least one active-rectifying element configured to actively rectify the receiver signal to provide the processed signal;

a first conductive path to provide a first polarity of the receiver signal from the receiver;

a second conductive path to provide a second polarity of the receiver signal from the receiver;

a first switch electrically coupled to the first and second conductive paths, the first switch configured to switch a first switch output to between the first and second polarities of the receiver signal, the first switch defining the at least one active-rectifying element;

a second switch electrically coupled to the first and second conductive paths, the second switch configured to switch a second switch output to between the first and second polarities of the receiver signal;

a first amplifier having a positive input and a negative input, wherein the positive input is coupled to the first switch output and the negative input is coupled to the second switch output, wherein the first amplifier provides a first amplifier output in accordance with the positive and negative inputs; and

a first filter electrically coupled to the first amplifier output of the first amplifier to provide a first filter output.

2. The system according to claim 1, wherein the transmitter and receiver are configured to pass the ultrasonic vibrations through a tube such that the processed signal corresponds to detected air within the tube.

3. The system according to claim 2, wherein the tube is a medical tube.

4. The system according to claim 2, wherein the tube is an intravenous fluid tube.

5. The system according to claim 2, wherein the tube carries blood.

6. The system according to claim 1, wherein the system is configured to be part of an infusion pump.

7. The system according to claim 1, wherein the system is configured to be part of a dialysis apparatus.

8. The system according to claim 1, wherein the air-detection circuit is configured to detect a bubble.

9. The system according to claim 1, wherein the air-detection circuit compares the processed signal to a predetermined threshold to determine if a bubble exists within a tube.

10. The system according to claim 1, the system further comprising an amplifier.

11. The system according to claim 10, wherein the amplifier amplifies the receiver signal.

12. The system according to claim 10, wherein the amplifier amplifies the processed signal.

13. The system according to claim 1, wherein at least one of the receiver signal and the processed signal is a digital signal embodied in a digital circuit.

14. The system according to claim 1, wherein at least one of the receiver signal and the processed signal is an analog signal.

15. The system according to claim 1, further comprising a sample-and-hold circuit configured to sample the processed signal to hold the processed signal for at least a predetermined amount of time.

16. The system according to claim 1, wherein the transmitter and receiver are configured to pass the ultrasonic vibrations through a tube such that the processed signal corresponds to detected air within the tube, wherein the air-detection circuit is configured to calculate a total amount of air that passes through the tube utilizing a flow rate of fluid through the tube and the processed signal.

17. The system according to claim 1, wherein at least one of the receiver signal, the processed signal, the first amplifier output, and a first filter output is a digital signal embodied in a digital circuit.

18. The system according to claim 1, wherein at least one of the receiver signal, the processed signal, the first amplifier output, and a first filter output is an analog signal.

19. The system according to claim 1, wherein the first filter is an integrator.

20. The system according to claim 19, wherein the integrator is reset after a predetermined period of integration time.

21. The system according to claim 1, wherein the first filter is a low-pass filter.

22. The system according to claim 1, wherein at least one of the first and second switches are electronically controlled.

23. The system according to claim 1, wherein the first and second switches are configured to receive a switching signal, wherein the switching signal and the first and second switches are configured to switch a polarity of the electrical coupling between the first amplifier and the receiver in accordance with the switching signal.

24. The system according to claim 1, wherein:

the first and second switches are configured to receive a switching signal,

the first and second switches switch such that the first switch output is coupled to the first polarity of the receiver signal about when the second switch output is coupled to the second polarity,

the first and second switches switch such that the first switch output is coupled to the second polarity of the receiver signal about when the second switch output is coupled to the first polarity, and

the first and second switches switch in response to the switching signal.

25. A method of detecting air, the method comprising:

transmitting ultrasonic energy;

receiving the ultrasonic energy;

transducing, using a circuit, the received ultrasonic energy into a receiver signal;

actively rectifying, using the circuit, the receiver signal to provide a processed signal; and

determining whether the processed signal is less that a predetermined threshold, wherein the circuit comprises;

a first conductive path to provide a first polarity of the receiver signal from a receiver,

a second conductive path to provide a second polarity of the receiver signal from the receiver,

a first switch electrically coupled to the first and second conductive paths, the first switch configured to switch a first switch output to between the first and second polarities of the receiver signal, the first switch defining the at least one active-rectifying element,

a second switch electrically coupled to the first and second conductive paths, the second switch configured to switch a second switch output to between the first and second polarities of the receiver signal,

a first amplifier having a positive input and a negative input, wherein the positive input is coupled to the first switch output and the negative input is coupled to the second switch output, wherein the first amplifier provides a first amplifier output in accordance with the positive and negative inputs, and

a first filter electrically coupled to the first amplifier output of the first amplifier to provide a first filter output.

26. The method according to claim 25, wherein the act of actively rectifying the receiver signal to provide the processed signal is synchronously rectifying the receiver signal to provide the processed signal.

27. A circuit comprising:

a receiver connection configured to provide a receiver signal;

an air-detection circuit in operative communication with the receiver connection to process the receiver signal to generate a processed signal corresponding to detected air, the air-detection circuit comprising at least one active-rectifying element configured to actively rectify the receiver signal to provide the processed signal;

a first conductive path to provide a first polarity of the receiver signal from the receiver;

a second conductive path to provide a second polarity of the receiver signal from the receiver;

a first switch electrically coupled to the first and second conductive paths, the first switch configured to switch a first switch output to between the first and second polarities of the receiver signal, the first switch defining the at least one active-rectifying element;

a second switch electrically coupled to the first and second conductive paths, the second switch configured to switch a second switch output to between the first and second polarities of the receiver signal;

a first amplifier having a positive input and a negative input, wherein the positive input is coupled to the first switch output and the negative input is coupled to the second switch output, wherein the first amplifier provides a first amplifier output in accordance with the positive and negative inputs; and

a first filter electrically coupled to the first amplifier output of the first amplifier to provide a first filter output.

28. The circuit according to claim 27, wherein the air-detection circuit compares the processed signal to a predetermined threshold to determine if a bubble exists within a tube.