Acceleration of output energy provision for a load during start-up of a switching power converter

• US 9,520,794 B2
• Filed: 03/14/2013
• Issued: 12/13/2016
• Est. Priority Date: 07/25/2012
• Status: Active Grant

• Current Assignee: Signify Holding B.V. (Signify N.V.)
• Original Assignee: Philips Lighting Holding BV (Signify N.V.)
• Inventors: Maru, Siddharth, He, Zhaohui, Sood, Mohit, Drakshapalli, Prashanth, Singh, Rahul
• Primary Examiner(s): Nguyen, Matthew
• Assistant Examiner(s): DANG, TRINH Q
• Application Number:
  US13/829,231
• Publication Number:
  US 20140028095A1
• Time in Patent Office: 1,370 Days
• Field of Search: 363/21.07, 363/21.1, 363/21.11, 363/21.12, 363/21.13, 363/21.15, 363/49, 323/901
• US Class Current: 1/1
• CPC Class Codes: H02M 3/335 using semiconductor devices only
• CPC Class Codes: H02M 3/33523 with galvanic isolation between input and output of both the power stage and the feedback loop
• CPC Class Codes: H03K 17/145 in field-effect transistor switches
• CPC Class Codes: H05B 45/14 using electrical feedback from LEDs or from LED modules
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: H05B 47/24 Circuit arrangements for protecting against overvoltage
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

An electronic system and method include a controller to operate in a start-up mode to accelerate driving a load to an operating voltage and then operates in a post-start-up mode. A start-up condition occurs when the controller detects that a load voltage is below a predetermined voltage threshold level. The predetermined voltage threshold level is set so that the controller will boost the voltage to an operating value of a load voltage at a faster rate than during normal, steady-state operation. The controller causes a switching power converter to provide charge to the load at a rate in accordance with a start-up mode until reaching an energy-indicating threshold. When the energy-indicating threshold has been reached, the controller causes the switching power converter to (i) decrease the amount of charge provided to the load relative to the charge provided during the start-up mode and (ii) operate in a distinct post-start-up-mode.

Claims

1. A method comprising:

detecting a start-up condition of a load, wherein (i) detecting a start-up condition comprises detecting a load voltage below a predetermined voltage threshold level and (ii) a start-up condition includes when the load voltage is below the predetermined voltage threshold level during a normal operation of a switching power converter;

upon detecting the start-up condition;

causing the switching power converter to provide an amount of charge to the load at a rate in accordance with a start-up mode until reaching an energy-indicating threshold;

determining if the energy-indicating threshold has been reached; and

when the energy-indicating threshold has been reached, causing the switching power converter to (i) decrease the amount of charge provided to the load relative to the charge provided to the load during the start-up mode and (ii) operate in a distinct post-start-up-mode.

2. The method of claim 1 wherein the predetermined voltage threshold level is 70% of a nominal, operating level of the load voltage.

3. The method of claim 1 wherein causing the switching power converter to provide an amount of charge in accordance with a start-up mode to provide power to the load until reaching the energy-indicating threshold further comprises:

causing the switching power converter to provide a maximum amount of charge available to the switching power converter to provide to the load until reaching the energy-indicating threshold.

4. The method of claim 1 wherein the energy-indicating threshold comprises a rate of change of the load voltage over time and determining if the energy-indicating threshold has been reached comprises:

determining if the rate of change of the load voltage over time is less than a predetermined threshold rate of change of the load voltage over time.

5. The method of claim 1 wherein the energy-indicating threshold comprises a predetermined load threshold voltage and determining if the energy-indicating threshold has been reached comprises:

determining if the load voltage is greater than the predetermined load threshold voltage.

6. The method of claim 1 wherein the switching power converter comprises a flyback-type switching power converter that includes a primary coil and a secondary coil, the energy-indicating threshold comprises a predetermined time threshold for a current in the secondary coil to decay to approximately zero, and determining if the energy-indicating threshold has been reached comprises:

determining if the time of the current in the secondary coil to decay to approximately zero is greater than the predetermined time threshold.

7. The method of claim 1 wherein causing the switching power converter to decrease the amount of charge provided to the load relative to the charge provided during the start-up mode and operate in a distinct post-start-up-mode comprises:

during each cycle of an input voltage to the switching power converter;

determining a target amount of charge for the switching power converter to provide to the load;

providing charge to the load until the amount of charge provided to the load approximately equals the target amount of charge; and

ceasing provision of charge to the load when the amount of charge provided to the load approximately equals the target amount of charge.

8. The method of claim 1 wherein the switching power converter comprises a single stage flyback-type converter.

9. The method of claim 1 wherein the load comprises one or more capacitors and one or more light emitting diodes.

10. The method of claim 3 further comprising:

during the start-up mode, disregarding a phase-cut angle in an input voltage to the switching power converter when causing the switching power converter to provide the maximum amount of charge.

11. An apparatus comprising:

a controller, wherein the controller is configured to;

detect a start-up condition of a load, wherein (i) to detect a start-up condition comprises to detect a load voltage below a predetermined voltage threshold level and (ii) a start-up condition includes when the load voltage is below the predetermined voltage threshold level during a normal operation of a switching power converter;

upon detection of the start-up condition;

cause the switching power converter to provide an amount of charge to the load at a rate in accordance with a start-up mode until reaching an energy-indicating threshold;

determine if the energy-indicating threshold has been reached; and

when the energy-indicating threshold has been reached, cause the switching power converter to (i) decrease the amount of charge provided to the load relative to the charge provided during the start-up mode and (ii) operate in a distinct post-start-up-mode.

12. The apparatus of claim 11 wherein the predetermined voltage threshold level is 70% of a nominal, operating level of the load voltage.

13. The apparatus of claim 11 wherein to cause switching power converter to provide an amount of charge in accordance with a start-up mode to provide power to the load until reaching the energy-indicating threshold the controller is further configured to:

cause the switching power converter to provide a maximum amount of charge available to the switching power converter to provide to the load until reaching the energy-indicating threshold.

14. The apparatus of claim 11 wherein the energy-indicating threshold comprises a rate of change of the load voltage over time and to determine if the energy-indicating threshold has been reached the controller is further configured to:

determine if rate of change of the load voltage over time is less than a predetermined threshold rate of change of the load voltage over time.

15. The apparatus of claim 11 wherein the energy-indicating threshold comprises a predetermined load threshold voltage and determining if the energy-indicating threshold has been reached the controller is further configured to:

determine if the load voltage is greater than the predetermined load threshold voltage.

16. The apparatus of claim 11 wherein the switching power converter comprises a flyback-type switching power converter that includes a primary coil and a secondary coil, the energy-indicating threshold comprises a predetermined time threshold for a current in the secondary coil to decay to approximately zero, and to determine if the energy-indicating threshold has been reached the controller is further configured to:

determine if the time of the current in the secondary coil to decay to approximately zero is greater than the predetermined time threshold.

17. The apparatus of claim 11 wherein to cause the switching power converter to decrease the amount of charge provided to the load relative to the charge provided during the start-up mode and operate in a distinct post-start-up-mode the controller is further configured to:

during each cycle of an input voltage to the switching power converter;

determine a target amount of charge for the switching power converter to provide to the load;

provide charge to the load until the amount of charge provided to the load approximately equals the target amount of charge; and

cease provision of charge to the load when the amount of charge provided to the load approximately equals the target amount of charge.

18. The apparatus of claim 11 wherein the switching power converter comprises a single stage flyback-type converter.

19. The apparatus of claim 11 wherein the load comprises one or more capacitors and one or more light emitting diodes.

20. The apparatus of claim 11 wherein the controller comprises an integrated circuit.

21. The apparatus of claim 13 wherein the controller is further configured to:

during the start-up mode, disregard a phase-cut angle in an input voltage to the switching power converter when causing the switching power converter to provide the maximum amount of charge.

22. An apparatus comprising:

a switching power converter;

a load coupled to the switching power converter; and

a controller, coupled to the switching power converter;

wherein the controller is configured to;

detect a start-up condition of the load, wherein (i) to detect a start-up condition comprises to detect a load voltage below a predetermined voltage threshold level and (ii) a start-up condition includes when the load voltage is below the predetermined voltage threshold level during a normal operation of the switching power converter;

upon detection of the start-up condition;

cause the switching power converter to provide an amount of charge to the load at a rate in accordance with a start-up mode until reaching an energy-indicating threshold;

determine if the energy-indicating threshold has been reached; and

when the energy-indicating threshold has been reached, cause the switching power converter to (i) decrease the amount of charge provided to the load relative to the charge provided during the start-up mode and (ii) operate in a distinct post-start-up-mode.

23. The apparatus of claim 22 wherein the load comprises one or more light emitting diodes.

24. The apparatus of claim 22 wherein the switching power converter, the load, and controller are included in a lamp.