Intervertebral implant

• US 9,522,070 B2
• Filed: 03/07/2013
• Issued: 12/20/2016
• Est. Priority Date: 03/07/2013
• Status: Active Grant

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Interventional Spine, Inc (Johnson & Johnson)
• Inventors: Flower, Robert J., Warren, Christopher R., Olmos, Fausto
• Primary Examiner(s): Merene, Jan Christopher
• Assistant Examiner(s): COTRONEO, STEVEN J
• Application Number:
  US13/789,507
• Publication Number:
  US 20140257484A1
• Time in Patent Office: 1,384 Days
• US Class Current: 1/1
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2002/30064 Coating or prosthesis-covering structure made of biodegradable material
• CPC Class Codes: A61F 2002/30133 kidney-shaped or bean-shaped
• CPC Class Codes: A61F 2002/30281 wedge-shaped
• CPC Class Codes: A61F 2002/30387 Dovetail connection
• CPC Class Codes: A61F 2002/30393 with additional means for limiting said rotation
• CPC Class Codes: A61F 2002/30398 Sliding
• CPC Class Codes: A61F 2002/30411 having two threaded end parts connected by a threaded central part with opposite threads at its opposite ends, i.e. for adjusting the distance between both end parts by rotating the central part
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30774 internally-threaded
• CPC Class Codes: A61F 2002/30777 Oblong apertures
• CPC Class Codes: A61F 2002/30779 arcuate
• CPC Class Codes: A61F 2002/30784 Plurality of holes
• CPC Class Codes: A61F 2002/30828 parallel
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2240/001 Designing or manufacturing processes
• CPC Class Codes: A61L 27/32 Phosphorus-containing materials, e.g. apatite
• CPC Class Codes: Y10T 29/49826 : Assembling or joining
• CPC Class Codes: Y10T 29/49888 : Subsequently coating

Abstract

An adjustable spinal fusion intervertebral implant including upper and lower body portions each having proximal and distal surfaces at proximal and distal ends thereof. The implant can include a proximal wedge member disposed at the proximal ends of the respective ones of the upper and lower body portions, and a distal wedge member disposed at the distal ends of the respective ones of the upper and lower body portions. First and second linkages can connect the upper and lower body portions. Rotation of an actuator shaft can cause the distal and proximal wedge members to be drawn together such that longitudinal movement of the distal wedge member against the distal surfaces and the longitudinal movement of the proximal wedge member against the proximal surfaces causes separation of the upper and lower body portions.

Claims

1. An adjustable spinal fusion intervertebral implant comprising:

upper and lower body portions each having proximal and distal surfaces at proximal and distal ends thereof, the proximal and distal surfaces of the upper and lower body portions generally facing each other;

a proximal wedge member disposed at the proximal ends of the respective ones of the upper and lower body portions;

a distal wedge member disposed at the distal ends of the respective ones of the upper and lower body portions;

first and second linkages each connected to and rotatable relative to the upper and lower body portions; and

an actuator shaft received between the upper and lower body portions, the actuator shaft extending along a first axis, the actuator shaft extending intermediate the distal and proximal wedge members, wherein rotation of the actuator shaft causes the distal and proximal wedge members to be drawn together such that longitudinal movement of the distal wedge member against the distal surfaces and the longitudinal movement of the proximal wedge member against the proximal surfaces causes separation of the upper and lower body portions and rotation of the first linkage and the second linkage about a second axis perpendicular to the first axis,

wherein the upper body portion further comprises an upper first side portion and an upper second side portion, each having an upper separation edge closest to the lower body portion, wherein the lower body portion further comprises a lower first side portion and a lower second side portion, each having a lower separation edge closest to the upper body portion, wherein the upper separation edges and the lower separation edges are separated along a third axis, perpendicular to both the first and second axis, when the actuator causes separation of the upper and lower body portions such that the upper first and second side portions do not overlap with the lower first and second side portions when the implant is in an expanded state.

2. The implant of claim 1, wherein the proximal surfaces of the respective ones of the upper and lower body portions each define a proximal slot therein, and distal surfaces of the respective ones of the upper and lower body portions each define a distal slot therein.

3. The implant of claim 2, wherein the slots of the proximal and distal surfaces of the upper and lower body portions are generally dove-tailed.

4. The implant of claim 2, wherein the proximal wedge member and the distal wedge member each comprise upper and lower guide members extending at least partially into the respective ones of the proximal and distal slots of the upper and lower body portions with at least a portion of the proximal wedge member and the distal wedge member contacting the proximal and distal surfaces of the upper and lower body portions.

5. The implant of claim 4, wherein the guide members of the proximal and distal wedge members are generally dovetailed.

6. The implant of claim 1, the upper and lower first side portion further comprising an extending portion and the upper and lower second side portion further comprising a receiving portion, the upper first side portion of the upper body portion configured to mate with the lower second side portion of the lower body portion and the upper second side portion of the upper body portion configured to mate with the lower first side portion of the lower body portion.

7. The implant of claim 6, wherein the upper first and second side portions of the upper body portion are configured to disengage from the lower first and second side portions of the lower body portion when the implant is in an expanded state.

8. The implant of claim 1, wherein the proximal and distal surfaces of the upper and lower body portions are sloped.

9. The implant of claim 1, wherein the upper and lower body portions comprise generally arcuate respective upper and lower exterior engagement surfaces.

10. The implant of claim 1, wherein the proximal wedge member comprises an anti-rotational element, the anti-rotational engagement being configured to be engaged by an implant tool for preventing rotation of the implant when the actuator shaft is rotated relative to the implant.

11. The implant of claim 10, wherein the anti-rotational element comprises a pair of apertures extending into the proximal wedge member.

12. The implant of claim 1, wherein the each of the first and second linkages include at least one cam path.

13. The implant of claim 12, wherein a pin is configured to engage a cam path of the at least one cam path to and one of the upper and lower body portions.

14. The implant of claim 1, wherein a length of the implant varies from about 45 mm to about 54 mm during the separation of the upper and lower body portions.

15. The implant of claim 1, wherein a length of the implant varies from about 21 mm to about 31 mm during the separation of the upper and lower body portions.

16. The implant of claim 1, wherein a height of the implant varies from about 6.5 mm to about 12 mm during the separation of the upper and lower body portions.

17. The implant of claim 1, wherein the upper and lower body portions are coated with a bio-active coating.

18. The implant of claim 17, wherein the bio-active coating is a hydroxyapatite coating.

19. The implant of claim 1, wherein each linkage includes two cam path and each of the upper first side portion, the upper second side portion, the lower first side portion, the and lower second side portion comprise a cam configured to rotate along a cam path.

20. The implant of claim 19, wherein the separation distance between the upper and lower body portions is limited by the distance between far ends of cam paths.